PEUGEOT BOXER 2003 Owners Manual

05-05-2003
Fuse no. Rating Functions
8 30 AWash-wipe pump.
9 15 AHeadlamps and fog lamps.
10 15 A Horn - Steering wheel lever control.
11 15 AEngine management control unit (secondary).
14 10 A Right-hand dipped headlamp.
15 10 A Left-hand dipped headlamp.
16 7,5 A Engine management control unit supply - Transponder.
17 10 A Engine management control unit (primary).
18 7,5 A Engine management control unit - Transponder.
19 7,5 A Air conditioning compressor.
20 30 A PTC.
21 15 A Fuel pump.
22 20 A Engine management control unit (primary).
23 10 A Automatic gearbox.
24 15 A Automatic gearbox.
30 15 A Left and right-hand main beam headlamps.
PRACTICAL INFORMATION 145

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Removing and changing a fuse Before changing a fuse, you must establish the cause of the fault and have it cor-
rected. The fuse numbers are indicated on the fuse boxes. ☞Use the special pliers A.
Always change a faulty fuse for one of the same rating.
CHANGING A FUSE The fuse boxes are located in the lower part of the fascia (left and righthand side) and in the engine com-partment. The spare fuses and special pliers A
are fixed to the inside of the lids of the fascia panel fuse boxes. Fascia panel fuses ☞ Unscrew the bolts, then tilt the cover to access the fuses.
Correct
Incorrect
PRACTICAL INFORMATION 141
Pliers
A

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PRACTICAL INFORMATION
142
Fuse no. Rating
Functions
12 5 A Front and rear right side lights.
13 5 A Front and rear left side lights.
24 5 A Number plate and trailer lights - Side lights warning light - Lights stalk.
25 7,5 A Audio equipment.
26 7,5 A Brake lights.
27 7,5 A Electric mirrors - Cruise control - Telephone - Chronotachograph -
Remote control - Alarm.
31 10 A Reversing lights - Front fog lamps relay - Air conditioning relay - Heated mirrors relay -Heated rear screen relay - 12 volt socket.
32 15 A Audio equipment.
33 7,5 A Rear fog lamp.
35 7,5 A ABI - Electric window controls.
36 - Not used.
37 10 A Instrument panel.
39 10 A Interior lighting - EOBD diagnostic socket.
42 7,5 A ABS.
43 20 A Wash-wipe pump.
44 15 A Lighter.
46 - Not used.
49 20 A Headlamp wash pump.
50 7,5 A Air bags.
51 10 A PCS (Minibus).
52 20 A Front power socket.
53 10 A Direction indicators- Hazard lights - Instrument panel.
55 30 A Passenger compartment electric ventilator - Webasto unit - Heating/air conditioning ventila-
tion - Webasto heating ventilation - Webasto supply.
62 - Not used.
Left-hand fuse box

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PRACTICAL INFORMATION143
Fuse no. Rating
Functions
34 10 A Chronotachograph - Telephone - Alarm - Remote control - Air conditioning control.
38 20 A Not used.
40 15 A Right heated rear screen.
41 10 A Heated exterior mirrors.
45 15 A Driver's heated seat.
47 20 A Front left door electric window (ABI).
48 20 A Front right door electric window (ABI).
54 15 A Left heated rear screen.
56 30 A Additional air conditioning.
57 15 A Additional heating ventilation.
58 5 A Webasto timer.
59 15 A Air conditioning supply.
60 10 A Alarm.
61 15 A Webasto assembly.
63 20 A Not used.
64 20 A Rear power socket - Intake ventilation (Minibus version).
65 10 A Socket for special equipment.
Right-hand fuse box

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PRACTICAL INFORMATION
146
BATTERY
To
charge the battery using a battery charger:
- Disconnect the battery,
- Follow the instructions for use given by the battery charger manufacturer,
- Reconnect starting with the negative (-) terminal,
- Check that the terminals and connectors are clean. If they are covered with sul- phate (white or greenish deposit), disconnect them and clean them.
To start the vehicle from another battery:
- Connect the red cable to the positive (+) terminals of the two batteries,
- Connect one end of the green or black cable to the negative (-) terminal of the
slave battery,
- Connect the other end of the green or black cable to an earth point on the bro-
ken down vehicle as far as possible from the battery.
Operate the starter, let the engine run. W ait for the engine to return to idle, then disconnect the cables.
- Never disconnect a ter-
minal when the engine is running.
- Never charge a battery without first disconnecting the terminals.
- After every disconnection of the
battery, switch on the ignitionand wait 1 minute before startingto allow the electronic systems tobe initialised. If slight difficultiesare experienced after this, please
contact a PEUGEOT dealer.
It is advisable to disconnect the battery if the vehicle is not to be used for a period of more than one month.

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PRACTICAL INFORMATION147
FITTING AUDIO EQUIPMENT
Y our vehicle is equipped with certain
factory-fitted audio equipment under the storage box: - roof aerial,
- coaxial aerial cable,
- basic interference suppression,
- supply to front speakers (fascia panel),
- supply to door speakers,
- supply to rear speakers (Minibus),
- two 8-way connectors. FITTING SPEAKERS The factory-fitted equipment allows the fitting of: In the front: -
165 mm diameter speakers in the front doors,
- 100 mm diameter speakers on thefascia panel,
At the rear (Minibus): - 165 mm diameter speakers on the rear side panels (2nd row ofseats),
- 100 mm diameter speakers on therear pillars.
Consult a PEUGEOT dealer. Making the connections
A1 : Ð
A2 : Ð
A3 : Ð
A4 : (+) Accessories
A5 : Ð
A6 : (+) Side light
A7 : (+) Permanent
A8 : Earth
B1 : Ð
B2 : Ð
B3 : (+) Front right speaker
B4 : (-) Front right speaker
B5 : (+) Front left speaker
B6 : (Ð) Front left speaker
B7 : Ð
B8 : Ð

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TOWING YOUR VEHICLE
W ithout lifting (4 wheels on the ground)
Y ou must always use a tow bar.
The towing eyes are located at the front and the rear under the vehicle's bumpers. Lifting (2 wheels only on the ground) It is preferable to raise the vehicle with a professional lifting device. Special features of the automatic gearbox When towing with four wheels on the ground, the following rules must beobeyed: -
lever in position N,
- tow the vehicle at less than 30 mph (50 km/h) over a maximum distanceof 30 miles (50 km).
- do not add oil to the gearbox.
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148
When towing with the engine switched off, thereis no braking or steeringassistance.

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TOWING A TRAILER,
CARAVAN, BOAT etc.
Only use original PEUGEOT tow bars that have been tested andapproved from the design stage of
your vehicle. The tow bar must be
fitted by a PEUGEOT dealer. Y our vehicle is primarily designed for
transporting people and luggage but it may also be used for towing a
trailer. Driving with a trailer subjects the towing vehicle to more significantstress and its driver must be particu-larly careful. Air density decreases with altitude, thus reducing engine performance.Above 1000 metres, the maximumtowing load must be reduced by 10%and so on for every 1000 metres ofaltitude. Driving advice Distribution of loads :
Distribute the
load in the trailer so that the heaviest items are as close as possible to theaxle and the nose weight approachesthe maximum permitted without excee-ding it. Cooling : Towing a trailer on a slope
increases the temperature of the coolant. As the fan is electrically controlled, its cooling capacity is not dependenton the engine speed.
On the contrary, use a high gear to lower the engine speed and reduceyour speed. The maximum towing load on a long slope depends on the gradient andthe outside temperature. In all cases, pay attention to the coolant temperature. If the warning light comes on, stop
the vehicle and switch off the engineas soon as possible. T
yres : Check the tyre pressures
of the towing vehicle and of the
trailer, observing the recommendedpressures. Braking : Towing increases the
braking distance. Lights : Check the electrical
signalling on the trailer.Side wind : Take into acount the
increased sensitivity to side wind.
PRACTICAL INFORMATION 149

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PRACTICAL INFORMATION
150
ACCESSORIES FOR YOUR BOXER
For your PEUGEOT only use accessories and original parts approved by the manufacturer.
These accessories and parts are all adapted to your PEUGEOT, after being tested and approved for reliability and safe-
ty, which PEUGEOT cannot guarantee for other products. A
wide choice of original accessories, approved by PEUGEOT, is available through the dealer network. They all carry
the PEUGEOT guarantee: - Safety : Fog lamps, driver/rear door separation grilles, anti-theft alarms, window engraving, wheel locks, window protection film, first aid kit, warning triangle, ...
- Comfort : Covers with and without air bags, mats, luggage net, door deflectors, CD storage, sidewindows, thermoformed protectors, wood or metal fittings, mud flaps, ...
-C ommunication : Audio systems, telephone, hands-free kit, speakers, CD changer, navigation sys-tems,...
- Leisure : Tow bars, snow chains, roof bars with sill plate, ladder, loading roller, ...
-M aintenance products : Screenwash, interior and exterior maintenance and cleaning products, ...
Before installing any electrical accessory on your vehicle, contact a PEUGEOT dealer.

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TECHNICAL DATA151
Manual
(5-speed)
PETROL ENGINES
ENGINES
2 litre injection
Cubic capacity (cm 3
) 1998
Maximum power 80
EU standard (kW) Maximum power at engine 5 500
speed tr/min(rpm)Maximum torque EU standard (Nm) 1 6 8
Maximum torque at engine 3 400
speed (rpm)Fuel Unleadedb
OIL CAPACITY (in litres) Engine (with cartridge replacement) 4 . 7 5
Gearbox-Final drive
MODELS: Model codes GEARBOX