SSANGYONG KORANDO 1997 Service Repair Manual

1D3 -- 6 OM600 ENGINE COOLING
D AEW OO M Y_2000
WAT E R P U M P
Preceding Work : Removal of cooling fan
Removal of V-- belt
1 Tensioning Lever
2 Gasket Replace..........................
3Bolt 10N∙m (89 lb-in) .....................4 Belt Pulley
5Bolt 10N∙m(89lb-in) .....................
6 Water Pump

OM600 ENGINE COOLING 1D3 -- 7
D AEW OO M Y_2000
Removal & Installation Procedure
1. Loose the bolts(5) and remove the pulley (4).
Installation Notice
Tightening Torque10 N∙m(89lb-in)
2. Loose the bolts (3).
Installation Notice
Tightening Torque10 N∙m(89lb-in)
3. Pull the tensioning lever(1) to the arrow direction.
4. Remove the water pump(6).
Notice
Clean gasket residues on the sealing surface of wa-
ter pump and replace the gasket.
5. Installation should follow the removal procedure in
the reverse order.

1D3 -- 8 OM600 ENGINE COOLING
D AEW OO M Y_2000
WATER PUMP HOUSING
Preceding Work : Removal of water pump
Removal of thermostat
Removal of generator
1 Gasket Replace..........................
2 Water Pump Housing
3 Connector
4Bolt 10N∙m (89 lb-in) .....................5 Coolant Hose
6ReturnPipe
7 O -- Ring
8 Temperature Sensor
Notice
The bolt on the arrow should be installed last.

OM600 ENGINE COOLING 1D3 -- 9
D AEW OO M Y_2000
Removal & Installation Procedure
1. Disconnect the connector(3).
2. Separate the coolant hose (5) and return pipe(6).
3. Remove the bolts(4) evenly.
Installation Notice
Tightening Torque10 N∙m(89lb-in)
Notice
Clean gasket residues on the sealing surface of wa-
ter pump and replace the gasket.
4. Remove the water pump housing(2).
5. Installation should follow the removal procedure in
the reverse order.

1D3 -- 10 OM600 ENGINE COOLING
D AEW OO M Y_2000
COOLING FAN CLUTCH
1 Belt Pulley
2 Cooling Fan Clutch
3 Cooling Fan4 Socket Bolt 45 N∙m (33 lb-ft) ...............
5 Socket Bolt 10 N∙m(89lb-in) ...............
Tools Required
603 589 00 40 00 Counter Holder

OM600 ENGINE COOLING 1D3 -- 11
D AEW OO M Y_2000
Removal & Installation Procedure
1. Hold the bolt pulley with counter holder and remove
the bolt(4).
Counter Holder 603 589 00 40 00
Installation Notice
Tightening Torque45 N∙m (33 lb-ft)
2. Remove the socket bolt(5) and then remove the
cooling fan(3) and fan clutch(2).
Notice
Keep the fan clutch vertically.
Installation Notice
Tightening Torque10 N∙m(89lb-in)
3. Installation should follow the removal procedure in
the reverse order.

1D3 -- 12 OM600 ENGINE COOLING
D AEW OO M Y_2000
RADIATOR
Preceding : Removal of cooling fan shroud
1 Radiator Inlet Hose OM662LA : 220mm.....
OM661LA : 321mm ......................
2 Radiator outlet Hose
3 Radiator Deaeration Tube & Hose
4 Clamp5 Spring Clamp
6Bolt 3--7N∙m (27-- 62 lb-in) ................
7Radiator
8 Spring Clamp
9Bolt 3--7N∙m (27-- 62 lb-in) ................

OM600 ENGINE COOLING 1D3 -- 13
D AEW OO M Y_2000
Removal & Installation Procedure
1. Drain coolant from the radiator.
2. Remove the coolant thermoswich connector from
radiator.
3. Remove the each coolant hose.
4. Remove the auto T/M oil cooling hose and cooling
line.
Installation Notice
TighteningHose : 29-- 40N∙m (21-- 30 lb-ft)Tightening
TorqueTube : 25-- 35N∙m (18--26 lb-ft)
5. Loosen the radiator upper mounting bolt and re-
move the mounting stopper and insulator.
6. Remove the radiator.
7. Check the radiator pin for crack, leakage and bend-
ing and replace it if necessany.
8. Installation should follow the removal procedure in
the reverse order.

1D3 -- 14 OM600 ENGINE COOLING
D AEW OO M Y_2000
COOLING SUB-- SYSTEM
1 Radiator
2 Cooling Fan Shroud
3Bolt 3--7N∙m (27-- 62 lb-in) ................
4 Cooling Fan Shroud
5 Radiator Deaeration Hose7 Mounting Bracket
8 Make-- up Cooling Hose
9Bolt 3--7N∙m (27-- 62 lb-in) ................
10 Cooling Reservoir -- tank Cap
11 Cooling Reservoir -- tank

OM600 ENGINE COOLING 1D3 -- 15
D AEW OO M Y_2000
Removal & Installation Procedure
Cooling Fan Shroud
1. Remove the radiator deaeration hose and tube.
Installation Notice
Tightening Torque3--7 N∙m (27-- 62 lb-in)
2. Check the shroud.
3. Installation should follow the removal procedure in
the reverse order.
Coolant Sub-- Tank
1. Drain the coolant from radiator.
2. Remove the each hose.
3. Loosen the mounting bolt of sub-- tank and remove
the coolant sub-- tank.
Installation Notice
Tightening Torque3--7 N∙m (27-- 62 lb-in)
4. Installation should follow the removal procedure in
the reverse order.