torque SSANGYONG KORANDO 1997 Service Manual Online

1B2 -- 10 M161 ENGINE MECHANICAL
D AEW OO M Y_2000
11. Remove the hydraulic pipe of power steering.
Notice:Completely drain the oil.
12. Discharge the refrigerant from A/C system, and dis-
connect the discharge pipe and suction pipe from
the compressor.
13. Remove the fuel feed and return line.
Notice:Before removing the fuel lines, release the pres-
sure in the fuel system.
Installation Notice
Tightening Torque
21 -- 25 NSm (15 -- 18 lb-ft)
14. Disconnect the terminals from the generator.

1B2 -- 12 M161 ENGINE MECHANICAL
D AEW OO M Y_2000
21. Separate the hose toward engine from canister
purge solenoid valve and canister. Refer toSection
1F2, Engine Control.
22. Remove the automatic transmission oil cooler line
retaining bolts from the automatic transmission side
and oil pan side.
23. Remove the automatic transmission oil cooler line
retaining bolts from engine side and oil pan side.
24. Separate the vacuum hose for brake booster.
25. Separate the other vacuum hoses.
26. By rotating the crankshaft from the front of engine,
remove the 6 torque converter mounting bolts from
the engine ring gear plate.
Installation Notice
Tightening Torque
42 NSm (31 lb-ft)

M161 ENGINE MECHANICAL 1B2 -- 13
D AEW OO M Y_2000
27. Remove the exhaust manifold and exhaust pipe.
Installation Notice
Tightening Torque
30 NSm (22 lb-ft)
28. Remove the transmission. Refer toSection 5A, Au -
tomatic Transmission.
29. Install a chain to the bracket of engine, by using a
hoist or crane.
30. Remove the engine mount nuts.
Installation Notice
Tightening Torque
70 NSm (52 lb-ft)
31. Carefully separate the engine assembly from the ve-
hicle.
32. Installation should follow the removal procedure in
the reverse order.

1B2 -- 18 M161 ENGINE MECHANICAL
D AEW OO M Y_2000
GENERATOR
1 Bolt (M8 X 40, 3 pieces)
22.5-- 27.5 NSm (16.6-- 20.3 lb-ft) .............
2 Bolt (M8 X 70, 2 pieces)
22.5-- 27.5 NSm (16.6-- 20.3 lb-ft) .............3 Bolt (M8 X 85, 1 piece)
22.5-- 27.5 NSm (16.6--20.3 lb-ft) .............
4 Generator Bracket
Removal & Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the drive belt.
3. Remove the generator.
4. Unscrew the generator carrier bolts and remove the
carrier.
Installation Notice
Tightening Torque
25 NSm (18 lb-ft)
Notice:Apply 3 Nm of torque when mounting the bolt
(1) ; apply 25 Nm of torque when mounting the bolts (2),
and (3) ; and then tighten the bolt (1) with 25 Nm of
torque.
5. Installation should follow the removal procedure in
the reverse order.

M161 ENGINE MECHANICAL 1B2 -- 19
D AEW OO M Y_2000
ENGINE MOUNT
Removal & Installation Procedure
1. Unscrew the upper engine mount nuts and remove
the engine.
Installation Notice
Tightening Torque
70 NSm (52 lb-ft)
2. Unscrew the lower nuts.
Installation Notice
Tightening Torque
38 NSm (28 lb-ft)
3. Remove the hydraulic engine mounting insulator.
4. Installation should follow the removal procedure in
the reverse order.

1B2 -- 22 M161 ENGINE MECHANICAL
D AEW OO M Y_2000
TENSIONING DEVICE
Preceding Work: Removal of tensioning device shock absorber
1 Bolt (M8 x 75, 2 pieces) +
Washer 22.5-- 27.5 NSm (16.6-- 20.3 lb-ft) ......
2 Bolt (M8 x 25, 1 pieces) +
Washer 22.5-- 27.5 NSm (16.6-- 20.3 lb-ft) ......3 Tensioning Device
4 Stud bolt
5 Tensioning Arm
Removal & Installation Procedure
1. Turn the stud bolt to counterclockwise.
2. Insert the pin (111 589 01 15 00) into the hole in ten-
sioning arm.
3. Unscrew the bolts (1, 2) and remove the tensioning
device.
Installation Notice
Tightening Torque
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
4. Installation should follow the removal procedure in
the reverse order.

M161 ENGINE MECHANICAL 1B2 -- 23
D AEW OO M Y_2000
TENSIONING DEVICE SHOCK ABSORBER
1 End Cover
2 Bolt 40.5-- 49.5 NSm (29.9-- 36.5 lb-ft) .........
3 Tensioning Pulley
4 Bolt (M8 X 25) + Washer
22.5-- 27.5 NSm (16.6-- 20.3 lb-ft) .............5 Tensioning Device
6 Bolt (M8 X 35) + Washer
22.5-- 27.5 NSm (16.6--20.3 lb-ft) .............
7 Shock Absorber
Removal & Installation Procedure
1. Remove the end cover (1).
2. Remove the bolt (2) and remove the tensioning pulley
(3).
Installation Notice
Tightening Torque
40.5 -- 49.5 NSm
(29.9 -- 36.5 lb-ft)
3. Unscrew the bolts (4,6) and remove the shock ab-
sorber (7).
Installation Notice
Tightening Torque
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)

M161 ENGINE MECHANICAL 1B2 -- 27
D AEW OO M Y_2000
Removal & Installation Procedure
1. Remove the intake air duct.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
2. Remove the spark plug cover.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
Notice:Release 3 screws from the spark plug cover and
remove the cover for M161 Engine coil.
3. Remove the spark plug connector and ignition cable.
4. Unscrew the bolts (3) and remove the head cover and
the gasket.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
Notice:Replace the gasket with a new one if necessary.
5. Installation should follow the removal procedure in
the reverse order.
6. Check for oil leaks by operating the engine.

M161 ENGINE MECHANICAL 1B2 -- 29
D AEW OO M Y_2000
Removal & Installation Procedure
1. Disconnect the camshaft adjuster connector and re-
move the camshaft adjuster (E23 engine only).
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
2. Remove the cylinder head front cover.
Installation Notice
Tightening
Torque (3)
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
Tightening
Torque (4)9--11NSm
(80 -- 97 lb-in)
Apply the sealant at the mating surface of the cylinder
head and the front cover.
3. Remove the O -- ring.
Installation Notice
Replace the O -- ring with new one and apply the seal-
ant.
4. Installation should follow the removal procedure in
the reverse order.

M161 ENGINE MECHANICAL 1B2 -- 31
D AEW OO M Y_2000
Tools Required
617589001000 AllenWrenchSocket
116 589 20 33 00 Sliding Hammer
116 589 01 34 00 Threaded Pin
111 589 03 15 00 Holding Pin
Removal & Installation Procedure
1. Rotate the crankshaft so that the piston of number 1
cylinder is at ATDC 20.
2. Put the holding pin 111 589 03 15 00 into the cam-
shaft bearing cap (number 1, 6).
3. Put the alignment marks (arrows) on the timing chain
and camshaft sprocket.
4. Remove the chain tensioner.
Installation Notice
Tightening Torque
72 -- 88 NSm (53 -- 65 lb-ft)
5. Remove the exhaust camshaft sprocket.
Installation Notice
Ti
ghteningTo rque
1st step: 18 -- 22 NSm
(13 -- 16 lb-ft)
TighteningTorque
2nd step: 60°±5°
Notice:The flange bolt is designed to be used only
once, so always replace with new one.