SSANGYONG MUSSO 1998 Workshop User Guide

RESTRAINTS

BODY AND ACCESSORIES

SECTION 0B
GENERAL INFORMATION
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 0B-1
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . 0B-1
Vehicle Dimensions and Weights . . . . . . . . . . 0B-5
Standard Bolt Specifications . . . . . . . . . . . . . . 0B-6
Maintenance and Repair . . . . . . . . . . . . . . . 0B-7
Maintenance and Lubrication . . . . . . . . . . . . . . 0B-7
Normal Vehicle Use . . . . . . . . . . . . . . . . . . . . . 0B-7
Explanation of Scheduled Maintenance
Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0B-7
Scheduled Maintenance Charts
(Gasoline Engine) . . . . . . . . . . . . . . . . . . . . . 0B-8
Scheduled Maintenance Charts
(Diesel Engine) . . . . . . . . . . . . . . . . . . . . . . 0B-10
Owner Inspections and Services . . . . . . . 0B-12
TABLE OF CONTENTS
While Operating the Vehicle . . . . . . . . . . . . . 0B-12
At Each Fuel Fill . . . . . . . . . . . . . . . . . . . . . . 0B-12
At Least Twice A Month . . . . . . . . . . . . . . . . 0B-12
At Least Monthly . . . . . . . . . . . . . . . . . . . . . . 0B-12
At Least Twice a Year . . . . . . . . . . . . . . . . . . 0B-12
Each Time the Oil is Changed . . . . . . . . . . . 0B-13
At Least Annually . . . . . . . . . . . . . . . . . . . . . 0B-13
Recommended Fluids and Lubricants . . . . . 0B-14
General Description and System
Operation . . . . . . . . . . . . . . . . . . . . . . . . 0B-15
General Repair Instructions . . . . . . . . . . . . . 0B-15
Vehicle Identification Number System . . . . . . 0B-16
Vehicle Lifting Procedures . . . . . . . . . . . . . . 0B-19
SPECIFICATIONS
TECHNICAL DATA
Transaxle Performance
Application
Maximum Speed (Km/h)
Minimum Turning Radius (m)661LA
143
5.7662NA
145
5.7662LA
156
5.72.0L DOCH
168
5.72.3L DOCH
176
5.73.2L DOCH
190
5.7
Application
Maximum Speed (Km/h)
Minimum Turning Radius (m)
Performance-Autumatic Transaxle (MB)
2.3L DOCH
171
5.73.2L DOCH
190
5.7
Application
Maximum Speed (Km/h)
Minimum Turning Radius (m)
Performance-Autumatic Transaxle (BTRA)
661LA
143
5.7662NA
138
5.7662LA
156
5.72.3L DOCH
171
5.73.2L DOCH
188
5.7

0B-2 GENERAL INFORMATION
661LA
4Cylinder
DIESEL
89
92.4
2299
22:1
101/4000
21.5/2400 Application
Engine Type
Bore (mm)
Stroke (mm)
Total Displacement (cc)
Compression Ratio
Maximum Power (ps/rpm)
Maximum Torque (kg.m/rpm)
Engine
662NA
5Cylinder
DIESEL
89
92.4
2874
22:1
95/4000
19.6/2400662LA
5Cylinder
DIESEL
89
92.4
2874
22:1
120/4000
25.5/24002.0L DOCH
4Cylinder
GASOLINE
89.9
78.7
1998
9.6:1
135/5500
19.3/40002.3L DOCH
4Cylinder
GASOLINE
90.9
88.4
2295
10.4:1
149/5500
22.4/40003.2L DOCH
6Cylinder
GASOLINE
89.9
84
3199
10:1
222/5500
31.6/3750
661LA
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
4.55
3.4 Application
Ignition Type
Ignition Timing (BOTH)
Ignition Sequence
Spark Plug Gap (mm)
Spark Plug Maker
Spark Plug Type
Ignition System
Clutch - Manual Type
2.0L DOHC
6° ± 2°
1-3-4-2
0.8 ± 0.12.3L DOHC
6° ± 2°
1-3-4-2
0.8 ± 0.12.0L DOHC
8° ± 2°
1-5-3-6-2-4
0.8 ± 0.1 Distributorless Ignition
Bosch, Chapion, Beru
F8DC4(BOSCH)
C11YCC(CHAMPION)
14F8DU4(BERU)
661LA
225
150
9.2
662NA
225
150
9.2662LA
240
150
9.22.0L DOHC
225
150
9.22.3L DOHC
225
150
9.23.2L DOHC
240
155
9.3 Application
Type
Outside Diameter (mm)
Inside Diameter (mm)
Thickness
Fluid
Single Dry Diaphram
Common use :Brake Fluid
Application
Maker
Type or Model
Gear Ratio : 1st
2nd
3rd
4th
5th
Reverse
Final Drive Ratio
Oil Capacity (L)
Manual Transmission
662NA
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
4.55
3.4662LA
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
4.27
3.42.0L DOHC
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
4.55
3.42.3L DOHC
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
4.55
3.43.2L DOHC
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
3.73
3.4

GENERAL INFORMATION 0B-3
662LA
MB
W4A040
3.871
2.247
1.436
1.000
5.586
5.38
9 - 9.5
Auto Transmission (MB)
Application
Maker
Type or Model
Gear Ratio : 1st
2nd
3rd
4th
Reverse
Final Drive Ratio
Oil Capacity (L)2.3L DOHC
MB
W4A040
3.871
2.247
1.436
1.000
5.586
4.27
9 - 9.53.2L DOHC
MB
W4A040
3.871
2.247
1.436
1.000
5.586
3.73
9 - 9.5
661LA
BTRA
M74 4WD
2.741
1.508
1.000
0.708
2.429
5.38
9
Auto Transmission (BTRA)
Application
Maker
Type or Model
Gear Ratio : 1st
2nd
3rd
4th
Reverse
Final Drive Ratio
Oil Capacity (L)662LA
BTRA
M74 4WD
2.741
1.508
1.000
0.708
2.429
4.89
92.3L DOHC
BTRA
M74 4WD
2.741
1.508
1.000
0.708
2.429
5.86
93.2L DOHC
BTRA
M74 4WD
2.741
1.508
1.000
0.708
2.429
4.89
9
Tire and Wheel
Specifications
P235/75 R15, 255/70 R15
7JJ ´ 15
30 Psi
30 Psi
30 Psi
30 Psi Application
Standard Tire Size
Standard Wheel Size
Inflation Pressure At Full Lode
P235 / 75 : Front
Rear
P255 / 75 : Front
Rear Application
Booster Size
Master Cylinder Diameter (mm)
Booster Ratio
Front Brake : Disc Type
Rear Brake : Disc Type
Specifications
8inch + 9inch
7inch + 8inch
8inch + 9inch
f 25.4
5.6 : 1
Ventilated
Solid
Brake
non-ABS
ABS 5.0
ABS 5.3

0B-4 GENERAL INFORMATION
Specifications
RACK & PINION
0 - 4 mm
2°30’± 30’
0° ± 30’
1L Application
Gear Type
Wheel Alignment:
Front Toe-in
Front Caster
Front Camber
Oil Capacity
Steering System
Application
Front Type
Rear Type
Suspension
Specifications
Double Wishbone
5 - Link
Application
Fuel Pump Type
Fuel Filter Type
Fuel Capacity
Specifications
Electric Motor Pump
Cartridge
70 L
Fuel System
Lubricating Type
Oil Pump Type
Oil Filter Type
Oil Capacity (L) (Including Oil Filter)
Lubricating System
661LA
8.0662NA
9.0662LA
9.52.0L DOHC
7.22.3L DOHC
7.53.2L DOHC
8.2
External Gear pump
Combination(Full & Part)
Full Flow
Cooling Type
Coolant Capacity (L)
Radiator Type
Water Pump Type
Cooling System
661LA
9.5-10662NA
10.5662LA
10.5-112.0L DOHC
10.52.3L DOHC
10.53.2L DOHC
11.3
Forced Circulation
Centrifugal
Application
Battery (MF)
Generator
Starter
Electric System
661LA
75A
2.2kw662NA
75A
2.2kw662LA
75A
2.2kw2.0L DOHC
115A
1.2kw2.3L DOHC
115A
1.2kw3.2L DOHC
115A
1.7kw
12V - 90AH12V - 75AH

GENERAL INFORMATION 0B-5
Application
Overall Length (mm)
Overall Width (mm)
Overall Height (mm)
Wheel Base (mm)
Tread :Front (mm)
Rear (mm)
VEHICLE DIMENSIONS AND WEIGHTS
Vehicle Dimensions
Application
Manual : Curb Weight (kg)
Gross Vehicle Weight (kg)
Automatic : Curb Weight (kg)
Gross Vehicle Weight (kg)
Passenger Capacity
Vehicle Weights
Application
4656
1864
1735
2630
1510
1520
661LA
1860
2520
1916
2520
5662NA
1968
2520
1989
2520
5662LA
1890
2520
2005
2520
52.0L DOHC
1937
2520
-
-
52.3L DOHC
1850
2520
1942
2520
53.2L DOHC
1930
2520
2025
2520
5

0B-6 GENERAL INFORMATION
STANDARD BOLTS SPECIFICATIONS
Bolt*Torque (N·m / Ib-in)
Standard
Limit
4T
7T
9T4T 7T
9T
M3 ´ 0.5
M4 ´ 0.7
M5 ´ 0.8
M6 ´ 1.0
M8 ´ 1.25
M10 ´ 1.25
M10 ´ 1.5
M12 ´ 1.25
M12 ´ 1.75
M14 ´ 1.5
M16 ´ 1.5
M18 ´ 1.5
M20 ´ 1.5
M22 ´ 0.5
M24 ´ 1.5
M24 ´ 2.00.5 N
· ·· ·
·m
(4.5 lb-in)
1.2 N
· ·· ·
·m
(11 lb-in)
2.4 N
· ·· ·
·m
(22 lb-in)
4.0 N
· ·· ·
·m
(36 lb-in)
8.6 N
· ·· ·
·m
(77 lb-in)
18.6 N
· ·· ·
·m
(14 lb-in)
18.6 N
· ·· ·
·m
(14 lb-in)
34.3 N
· ·· ·
·m
(25lb-in)
32.3 N
· ·· ·
·m
(24 lb-in)
54.0 N
· ·· ·
·m
(40 lb-in)
81.3 N
· ·· ·
·m
(60 lb-in)
117.6 N
· ·· ·
·m
(87 lb-in)
166.6N
· ·· ·
·m
(123 lb-in)
225.4N
· ·· ·
·m
(167 lb-in)
284.2 N
· ·· ·
·m
(210 lb-in)
274.4 N
· ·· ·
·m
(203 lb-in)0.9 N
· ·· ·
·m
(8 lb-in)
2.0 N
· ·· ·
·m
(18 lb-in)
4.0 N
· ·· ·
·m
(36 lb-in)
6.7 N
· ·· ·
·m
(60 lb-in)
15.7 N
· ·· ·
·m
(12 lb-in)
32.3 N
· ·· ·
·m
(24 lb-in)
30.4 N
· ·· ·
·m
(22 lb-in)
56.8 N
· ·· ·
·m
(42 lb-in)
53.9 N
· ·· ·
·m
(40 lb-in)
89.2 N
· ·· ·
·m
(66 lb-in)
107.8 N
· ·· ·
·m
(80 lb-in)
196.0 N
· ·· ·
·m
(145 lb-in)
274.4 N
· ·· ·
·m
(203 lb-in)
372.4 N
· ·· ·
·m
(276 lb-in)
480.2 N
· ·· ·
·m
(355 lb-in)
460.6 N
· ·· ·
·m
(341 lb-in)1.3 N
· ·· ·
·m
(12 lb-in)
3.0 N
· ·· ·
·m
(27 lb-in)
5.6 N
· ·· ·
·m
(50 lb-in)
9.7 N
· ·· ·
·m
(87 lb-in)
22.5 N
· ·· ·
·m
(17 lb-in)
46.0 N
· ·· ·
·m
(34 lb-in)
44.1 N
· ·· ·
·m
(33 lb-in)
82.3 N
· ·· ·
·m
(61 lb-in)
77.4 N
· ·· ·
·m
(57 lb-in)
127.4 N
· ·· ·
·m
(94 lb-in)
196.0 N
· ·· ·
·m
(145 lb-in)
284.2 N
· ·· ·
·m
(210 lb-in)
392.0 N
· ·· ·
·m
(290 lb-in)
529.2 N
· ·· ·
·m
(392 lb-in)
686.0 N
· ·· ·
·m
(508 lb-in)
666.4 N
· ·· ·
·m
(493 lb-in)0.7 N
· ·· ·
·m
(6.3 lb-in)
1.6 N
· ·· ·
·m
(14 lb-in)
3.1 N
· ·· ·
·m
(28 lb-in)
5.4 N
· ·· ·
·m
(49 lb-in)
12.7 N
· ·· ·
·m
(9 lb-in)
25.5 N
· ·· ·
·m
(19 lb-in)
24.5 N
· ·· ·
·m
(18 lb-in)
45.0 N
· ·· ·
·m
(33 lb-in)
43.1 N
· ·· ·
·m
(32 lb-in)
71.6 N
· ·· ·
·m
(53 lb-in)
107.8 N
· ·· ·
·m
(80 lb-in)
156.8 N
· ·· ·
·m
(116 lb-in)
215.6 N
· ·· ·
·m
(160 lb-in)
294.0 N
· ·· ·
·m
(218 lb-in)
382.2 N
· ·· ·
·m
(283 lb-in)
372.4 N
· ·· ·
·m
(276 lb-in)1.2 N
· ·· ·
·m
(11 lb-in)
2.6 N
· ·· ·
·m
(23 lb-in)
5.2 N
· ·· ·
·m
(47 lb-in)
9.0 N
· ·· ·
·m
(81 lb-in)
20.6 N
· ·· ·
·m
(15.2 lb-in)
42.1 N
· ·· ·
·m
(31 lb-in)
41.2 N
· ·· ·
·m
(30 lb-in)
75.5 N
· ·· ·
·m
(56 lb-in)
71.5 N
· ·· ·
·m
(53 lb-in)
117.6 N
· ·· ·
·m
(87 lb-in)
186.2 N
· ·· ·
·m
(138 lb-in)
264.6 N
· ·· ·
·m
(196 lb-in)
362.6 N
· ·· ·
·m
(268 lb-in)
490.0 N
· ·· ·
·m
(362 lb-in)
637.0 N
· ·· ·
·m
(471 lb-in)
617.4 N
· ·· ·
·m
(457 lb-in)17 N
· ·· ·
·m
(15 lb-in)
4.0 N
· ·· ·
·m
(36 lb-in)
7.6 N
· ·· ·
·m
(68 lb-in)
12.7 N
· ·· ·
·m
(114 lb-in)
30.4 N
· ·· ·
·m
(22 lb-in)
60.8 N
· ·· ·
·m
(31 lb-in)
58.8 N
· ·· ·
·m
(44 lb-in)
107.8 N
· ·· ·
·m
(80 lb-in)
98.0 N
· ·· ·
·m
(73 lb-in)
166.6 N
· ·· ·
·m
(123 lb-in)
264.6 N
· ·· ·
·m
(196 lb-in)
372.4 N
· ·· ·
·m
(276 lb-in)
519.4 N
· ·· ·
·m
(384 lb-in)
705.6 N
· ·· ·
·m
(522 lb-in)
921.2 N
· ·· ·
·m
(682 lb-in)
891.8 N
· ·· ·
·m
(660 lb-in)
*Diameter ´ pitch in millimeters

GENERAL INFORMATION 0B-7
MAINTENANCE AND REPAIR
MAINTENANCE AND LUBRICATION
Fuel Filter Replacement
Replace the engine fuel filter every.
lGasoline Engine : 60,000km (36,000 miles)
lDiesel Engine : 45,000km (24,000 miles)
Spark Plug Replacement
Replace spark plugs with same type.
lType : BOSCH : F8DC4
BERU : 14F-8DU4
Champion : C11YCC
lGap : 0.8 ± 0.1 mm
Spark Plug Wire Replacement
Clean wires and inspect them for burns, cracks or other
damage. Check the wire boot fit at the Distributor and at
the spark plugs. Replace the wires as needed.
Brake System Service
Check the disc brake pads or the drum brake linings.
Check the pad and the lining thickness carefully.
Tire and Wheel Inspection and Rotation
Check the tires for abnormal wear or damage. To
equalize wear and obtain maximum tire life, rotate the
tires. If irregular or premature wear exists, check the
wheel alignment and check for damaged wheels. While
the tires and wheels are removed, inspect the brakes.
NORMAL VEHICLE USE
The maintenance instructions contained in the
maintenance schedule are based on the assumption
that the vehicle will be used for the following reasons:
lTo carry passengers and cargo within the limitation
of the tire inflation prassure. Refer to “Tire and Wheel”
in section 2E.
lTo be driven on reasonable road surfaces and within
legal operating limits.
EXPLANATION OF SCHEDULED
MAINTENANCE SERVICES
The services listed in the maintenance schedule are
further explained below. When the following maintenance
services are performed, make sure all the parts are
replaced and all the necessary repairs are done before
driving the vehicle. Always use the proper fluid and
lubricants.
Engine Oil and Oil Filter Change
Always use above the API SH grade or recommended
engine oil.
Engine Oil Viscosity
Engine oil viscosity (thickness) has an effect on fuel
economy and cold weather operation. Lower viscosity
engine oils can provide better fuel economy and cold
weather performance; however, higher temperature
weather conditions require higher viscosity engine oils
for satisfactory lubrication. Using oils of any viscosity
other than those viscosities recommended could result
in engine damage.
Cooling System Service
Drain, flush and refill the system with new coolant. Refer
to “Recommended Fluids And Lubricants” in this section.
Air Cleaner Element Replacement
Clean the air cleaner element every.
lGasoline Engine : 15,000km (10,000 miles)
lDiesel Engine : 10,000km (6,000 miles)
Replace the air cleaner element every .
lGasoline Engine : 60,000km (36,000 miles)
lDiesel Engine : 30,000km (18,000 miles)
Replace the air cleaner more often under dusty
conditions.
Tire Rotation (Left - Hand Drive Type)

0B-8 GENERAL INFORMATION
SCHEDULED MAINTENANCE CHARTS (GASOLINE ENGINE)
Engine
Months
MAINTENANCE
ITEMMAINTENANCE INTERVALKilometers or time in months, whichever comes first
120 105 90 75 60 45 30 15 1
96 84 72 60 48 36 24 12 - x1,000 km
Chart Symbols:
I - Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.
R - Replace or change.
(1) If vehicle is operated under severe condition : short distance driving, extensive idling or driving in dusty condition. Change
engine oil and the filter every 7,500 km or 6 months, whichever comes first.
(2) More frequent maintenance is required if under dusty driving condition.
(3) Refer to “Recommended fluids and lubricants”.
Drive belt
Engine oil & filter (1) (3)
Cooling system hose & connections
Engine coolant (3)
Fuel filter (2)
Fuel line & connections
Air cleaner (2)
Ignition timing
Spark plugs
Charcoal canister & vapor linesI
I
I
I
-
I
-
-I
R
I
I
-
I
I
I
I
-I
R
I
I
-
I
I
I
R
-I
R
I
I
-
I
I
I
I
II
R
I
R
R
I
R
I
R
-I
R
I
I
-
I
I
I
-I
R
I
I
-
I
I
I
R
II
R
I
I
-
I
I
I
I
-I
R
I
R
R
I
R
I
R
-