SSANGYONG MUSSO 1998 Workshop Repair Manual
MUSSO 1998
SSANGYONG
SSANGYONG
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SSANGYONG MUSSO 1998 Workshop Repair Manual
Page 491 of 1463
1D1-2 M162 ENGINE COOLING
FASTENER TIGHTENING SPECIFICATIONS
N
· ·· ·
·m
30
22.5 - 27.5
9 - 11
9 - 11
9 - 11
40.5 - 49.5
3 - 7
3 - 7 Application
Coolant Drain Plug
Engine Hanger Bracket and Coolant Outlet
Port Bolt
Thermostat Cover Bracket Bolt
Oil Cooler Pipe Line Bolt
Cooling Fan Bolt
Viscous Clutch Bolt
Automatic Transmission Oil Cooling Hose Bolt
Cooling Fan Shroud Bolt
Page 497 of 1463
1D1-8 M162 ENGINE COOLING
WATER PUMP
Preceding Work : Removal of V-belt
Removal of air admission housing
1 Air Admission Housing
2 Oil Cooler Pipe Line
3 Seal....................................................... Replace
4 Bolt........................................................9-11 Nm
5 Coolant Hose
6 Coolant Hose
7 Outlet Coolant Hose8 Coolant Hose
9 Inlet Coolant Hose
10 Coolant Pump
1 1 Bolt........................................................... 21 Nm
12 Dowel Sleeve
1 3 Seal....................................................... Replace
Page 500 of 1463
M162 ENGINE COOLING 1D1-11
OIL COOLER PIPE LINE
Preceding Work : Removal of upper intake manifold
Tightening Torque 9 - 11 Nm 1 Upper Intake Manifold
2 Bolt (M6 X 35, 1 piece)...........................9-11 Nm
3 Bolt (M6 X 16, 2 pieces).........................9-11 Nm4 Oil Cooler Pipe Line
5 O-ring .................................................... Replace
Removal & Installation Procedure
1. Drain the coolant.
2. Unscrew the bolts (2, 3) and remove the oil cooler pipe line (4).
Replace the O-ring with new one.
Installation Notice
3. Installation should follow the removal procedure in the
reverse order.
4. Fill up the coolant as specified.
5. Check the leaks in the cooling system.
Page 504 of 1463
M162 ENGINE COOLING 1D1-15
RADIATOR
Preceding Work : Removal of cooling fan shroud
1 Radiator Inlet Coolant Hose
2 Radiator Outlet Coolant Hose
3 Make Up Coolant Hose
4 Automatic Transmission Oil Cooling Hose
5 Automatic Transmission Oil Cooling Line6 Bolt
7 Insulator
8 Stopper
9 Bolt............................................................. 7 Nm
10 Radiator
Page 505 of 1463
1D1-16 M162 ENGINE COOLING
Removal & Installation Procedure
1. Drain coolant from the radiator.
2. Remove the coolant thermo connector from the radiator.
3. Remove the each coolant hoses.
Tightening Torque 14 Nm
4. Remove the automatic transmission oil cooling hose.
Installation Notice
5. Remove the automatic transmission oil cooling line bolts
and then remove the oil cooling line.
6. Remove the radiator upper mounting bolts and then
remove the bracket and insulator.
7. Remove the radiator.
8. Check the radiator pin for crack, damage, leakage and
bending and replace if necessary.
9. Installation should follow the removal procedure in the
reverse order.
10. Do cooling system leakage test.
Page 507 of 1463
1D2-2 M161 ENGINE COOLING
FASTENER TIGHTENING SPECIFICATIONS
N
· ·· ·
·m
30
22.5 - 27.5
9 - 11
9 - 11
9 - 11
40.5 - 49.5
3 - 7
3 - 7 Application
Coolant Drain Plug
Engine Hanger Bracket and Coolant Outlet
Port Bolt
Thermostat Cover Bracket Bolt
Oil Cooler Pipe Line Bolt
Cooling Fan Bolt
Viscous Clutch Bolt
Automatic Transmission Oil Cooling Hose Bolt
Cooling Fan Shroud Bolt
Page 520 of 1463
M161 ENGINE COOLING 1D2-15
REMOVAL AND INSTALLATION OF RADIATOR
Preceding Work : Removal of cooling fan shroud
1 Inlet Hose
2 Hose (to Engine)
3 Hose (to 3-way Connector)
4 Make-up Hose (to Coolant Reservoir)
5 3-way Connector
6 Automatic Transmission Oil Cooling Hose (A/T
Equippend Vehicle)7 Bolt (M6 X 20, 4 pieces)...........................3-7 Nm
8 Insulator
9 Radiator Bracket
10 Radiator
Page 521 of 1463
1D2-16 M161 ENGINE COOLING
Removal & Installation Procedure
1. Drain coolant from the radiator.
2. Remove the coolant thermo connector from the radiator.
3. Remove the each coolant hoses.
Tightening Torque 14 Nm
4. Remove the automatic transmission oil cooling hose.
Installation Notice
5. Unscrew the bolts from radiator bracket and remove the
bracket and insulator.
Installation Notice
Tightening Torque 3 - 7 Nm
6. Remove the radiator upper mounting bolts and then
remove the bracket and insulator.
7. Remove the radiator.
8. Check the radiator pin for crack, damage, leakage and
bending and replace if necessary.
9. Installation should follow the removal procedure in the
reverse order.
10. Berform the cooling system leakage test.
Page 534 of 1463
OM600 ENGINE COOLING 1D3-13
Removal & Installation Procedure
1. Drain coolant from the radiator.
2. Remove the coolant thermoswich connector from radiator.
3. Remove the each coolant hose.
4. Remove the auto T/M oil cooling hose and cooling line.
Installation Notice
5. Loosen the radiator upper mounting bolt and remove the
mounting stopper and insulator.
6. Remove the radiator.
7. Check the radiator pin for crack, leakage and bending and
replace it if necessany.
8. Installation should follow the removal procedure in the
reverse order.
Tightening TorqueHose : 29 - 40Nm
Page 545 of 1463
M162 ENGINE ELECTRICAL 1E1-7
1 Ignition Coil Cable Cover
2 Bolt (M6 X 60, 7 pieces)......................... 9-11 Nm
3 Spark Plug
SPARK PLUG
Preceding Work : Removal of intake air duct
T1/1Ignition Coil : Cylinder 2 and 5
T1/2Ignition Coil : Cylinder 3 and 4
T1/3Ignition Coil : Cylinder 1 and 6