lock SUBARU FORESTER 2004 Service Repair Manual

CL-38
CLUTCH SYSTEM
Clutch Pedal
2) If not as specified, loosen the clutch stopper nut
to adjust it.
Tightening torque (Clutch stopper nut):
8 N
⋅m (0.8 kgf-m, 5.8 ft-lb)
3) Loosen the push rod lock nut.
4) Turn the push rod to adjust.
(1) Ensure that the clutch pedal contacts stop-
per bolt, when releasing the clutch pedal.
(2) Ensure that the clutch pedal contacts clutch
pedal bracket stopper, when fully depressing
the clutch pedal.5) Turn the push rod clockwise to shorten until
clearance is made at stopper bolt or clutch switch.
 Model without cruise control
 Model with cruise control
6) Turn the push rod counter clockwise to lengthen
until clutch pedal contacts to stopper bolt.
7) Turn the push rod further 270° counterclockwise
to lengthen (arrow direction as shown in the figure).
8) Move the clevis pin in lateral direction to ensure
it moves smoothly.
(A) Clevis pin
(B) Snap pin
(C) Push rod
(D) Push rod lock nut
(A) Clevis hole
(B) Push rod lock nut
(C) Lengthening direction
(D) Shortening direction
(E) Push rod
(F) U shaped bracket
CL-00042
(A)
(B)
(C)(D)
CL-00080
(B)(A)
(C)
(D)(E)(F)
(A) Stopper
(B) Stopper bolt
(A) Clutch switch
(B) Stopper
(C) Clearance
(A) Accelerator pedal
(B) Clevis
(A)
(B)
CL-00131
(A)
(B) (C)
CL-00132
CL-00101
(B)
(A)

CL-39
CLUTCH SYSTEM
Clutch Pedal
9) Tighten the push rod lock nut.
Tightening torque :
10 N
⋅m (1.0 kgf-m, 7.2 ft-lb)
10) Measure the full stroke amount of clutch pedal
again.
Specified clutch pedal full stroke: A
130 — 135 mm (5.12 — 5.31 in)
11) Install the clutch switch. STALLATION, Clutch Switch.>
2. RHD MODEL
1) Measure the full stroke amount of clutch pedal.
NOTE:
 Measure the length between seat cushion front
end and center portion of clutch pedal.
 Slide the seat at seventh notch from first notch.
Specified clutch pedal full stroke: A
125 — 130 mm (4.92 — 5.12 in)
2) If not as specified, loosen the clutch stopper nut
to adjust it.
Tightening torque (Clutch stopper nut):
8 N
⋅m (0.8 kgf-m, 5.8 ft-lb)
3) If the stroke amount can not be adjusted by stop-
per nut, remove the clutch switch. REMOVAL, Clutch Switch.>4) Loosen the push rod lock nut.
5) Turn the push rod to adjust.
(1) Ensure that the clutch pedal contacts stop-
per bolt, when releasing the clutch pedal.
(2) Ensure that the clutch pedal contacts clutch
pedal bracket stopper, when fully depressing
the clutch pedal.
(A) Clutch (Full stroke condition)
(B) Scale
(C) Seat
CL-00078(A)(B)(C)A
(A) Clevis pin
(B) Snap pin
(C) Push rod
(D) Push rod lock nut
(A) Clevis hole
(B) Push rod lock nut
(C) Lengthening direction
(D) Shortening direction
(E) Push rod
(F) U shaped bracket
CL-00042
(A)
(B)
(C)(D)
CL-00080
(B)(A)
(C)
(D)(E)(F)

CL-40
CLUTCH SYSTEM
Clutch Pedal
6) Turn the push rod clockwise to shorten until
clearance is made at stopper bolt or clutch switch.
7) Turn the push rod counter clockwise to lengthen
until clutch pedal contacts to stopper bolt.
8) Turn the push rod further 270° counterclockwise
to lengthen (arrow direction as shown in the figure).
9) Move the clevis pin in lateral direction to ensure
it moves smoothly.
10) Tighten the push rod lock nut.
Tightening torque :
10 N
⋅m (1.0 kgf-m, 7.2 ft-lb)
11) Measure the full stroke amount of clutch pedal
again.
Specified clutch pedal full stroke: A
125 — 130 mm (4.92 — 5.12 in)
12) Install the clutch switch. STALLATION, Clutch Switch.>
(A) Stopper bolt
(A) Clutch pedal
(B) Brake pedal
CL-00134
(A)
CL-00085
(A)
(B)