Reverse SUBARU TRIBECA 2009 1.G Service Workshop Manual

CO(H6DO)-24
Radiator Main Fan and Fan Motor
COOLING
9) Tighten the bolts on the lower side of the radiator
stay.
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
10) Tighten the bolts on the lower side of the radia-
tor fan shroud.
Tightening torque:
7.5 N·m (0.76 kgf-m, 5.5 ft-lb)
11) Install the under cover.
12) Lower the vehicle.
13) Connect the ground cable to battery.
14) Install the collector cover.
C: DISASSEMBLY
1) Disconnect the connector from radiator fan con-
trol unit.
2) Remove the radiator main fan.
3) Remove the radiator main fan motor.
D: ASSEMBLY
Assemble in the reverse order of disassembly.
Tightening torque:
3.8 N·m (0.39 kgf-m, 2.8 ft-lb)
Tightening torque:
6.3 N·m (0.64 kgf-m, 4.6 ft-lb)
(A) Connector
(B) Clip
CO-02175
CO-02188
CO-02190
(A)
(B)
CO-02199
CO-02200
CO-02200
CO-02199

CO(H6DO)-25
Radiator Sub Fan and Fan Motor
COOLING
9. Radiator Sub Fan and Fan
Motor
A: REMOVAL
Refer to the radiator main fan & fan motor. CO(H6DO)-21, REMOVAL, Radiator Main Fan and
Fan Motor.>
B: INSTALLATION
Refer to the radiator main fan & fan motor. CO(H6DO)-22, INSTALLATION, Radiator Main
Fan and Fan Motor.>
C: DISASSEMBLY
1) Disconnect the connector from radiator fan con-
trol unit.
2) Remove the radiator sub fan.
3) Remove the radiator sub fan motor.
D: ASSEMBLY
Assemble in the reverse order of disassembly.
Tightening torque:
3.8 N·m (0.39 kgf-m, 2.8 ft-lb)
Tightening torque:
6.3 N·m (0.64 kgf-m, 4.6 ft-lb)
(A) Connector
(B) Clip
CO-02201
(A)(B)
CO-02202
CO-02203
CO-02203
CO-02202

CO(H6DO)-29
Radiator Fan Control Unit
COOLING
11.Radiator Fan Control Unit
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the air intake duct. 7, REMOVAL, Air Intake Duct.>
3) Remove the front upper cover.
4) Remove the radiator fan control unit.
(1) Disconnect the connector from radiator fan
control unit.
(2) Remove the screws which hold the radiator
fan control unit.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
2.6 N·m (0.27 kgf-m, 1.9 ft-lb)
(A) Connector
(B) Screw
CO-02176
CO-02204
(A)
(B)

EC(H6DO)-5
Canister
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
4. Canister
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Lift-up the vehicle.
3) Remove the clip holding the harness.
4) Remove the rear suspension assembly. RS-16, REMOVAL, Rear Sub Frame.>
5) Disconnect the following hoses and connectors.
(1) Evaporation hose
(2) Connector
6) Remove the canister from body.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
8.0 N·m (0.82 kgf-m, 5.9 ft-lb)
C: INSPECTION
Make sure the canister and canister hoses are not
cracked or loose.
(A) Evaporation hose
(B) Connector
FU-02664

EC(H6DO)-6
Purge Control Solenoid Valve
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
5. Purge Control Solenoid Valve
A: REMOVAL
1) Remove the collector cover.
2) Disconnect the ground cable from battery.
3) Remove the air intake chamber.
ber.>
4) Disconnect the connector and hoses of purge
control solenoid valve, and then remove the purge
control solenoid valve.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
19 N·m (1.9 kgf-m, 14.0 ft-lb)
NOTE:
Connect the evaporation hose as shown in the fig-
ure.
C: INSPECTION
Make sure the hoses are not cracked or loose.
(A) To fuel pipe (evaporation line)
(B) To intake manifold
EC-02019
EC-02019
EC-02020
(B)
(A)

EC(H6DO)-10
Fuel Tank Pressure Sensor
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
9. Fuel Tank Pressure Sensor
A: REMOVAL
1) Set the vehicle on a lift.
2) Disconnect the ground cable from battery.
3) Open the fuel filler flap lid, and remove the fuel
filler cap.
4) Lift-up the vehicle.
5) Disconnect the connector from fuel tank pres-
sure sensor.
6) Disconnect the hose from the fuel tank pressure
sensor.
7) Remove the fuel tank pressure sensor along
with the bracket.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
7.4 N·m (0.75 kgf-m, 5.4 ft-lb)
C: INSPECTION
Make sure the hoses are not cracked or loose.

EC(H6DO)-13
PCV Valve
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
12.PCV Valve
A: REMOVAL
1) Disconnect the PCV hose.
2) Remove the PCV valve from rocker cover.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Apply liquid gasket to the bolt threads of PCV
valve.
Liquid gasket:
THREE BOND 1105 (Part No.004403010)
Tightening torque:
25 N·m (2.5 kgf-m, 18 ft-lb)
EC-02133
EC-02134

EN(H6DO)(diag)-5
General Description
ENGINE (DIAGNOSTICS)
3. General Description
A: CAUTION
1) Airbag system wiring harness is routed near the
ECM, main relay and fuel pump relay.
CAUTION:
•All airbag system wiring harnesses and con-
nectors are colored yellow. Do not use electri-
cal test equipment on these circuits.
•Be careful not to damage the airbag system
wiring harness when servicing the ECM, TCM,
main relay and fuel pump relay.
2) Never connect the battery in reverse polarity.
•The ECM will be destroyed instantly.
•The fuel injector and other parts will be dam-
aged.
3) Do not disconnect the battery terminals while the
engine is running.
A large counter electromotive force will be generat-
ed in the generator, and this voltage may damage
electronic parts such as ECM etc.
4) Before disconnecting the connectors of each
sensor and ECM, be sure to turn the ignition switch
to OFF. Perform the clear memory mode after con-
necting the connectors.
5) Poor contact has been identified as a primary
cause of this problem. Measure the voltage or re-
sistance of individual sensor or all electrical control
modules using a tapered pin with a diameter of less
than 0.64 mm (0.025 in). Do not insert the pin more
than 5 mm (0.20 in) into the part.
6) Remove the ECM from the located position after
disconnecting two cables on battery.
Otherwise, the ECM may be damaged.
CAUTION:
When replacing the ECM, be careful not to use
the wrong spec. ECM to avoid any damage on
the fuel injection system.
7) Connectors of each sensor in the engine com-
partment and the harness connectors on the en-
gine side and body side are all designed to be
waterproof. Even if the connectors are waterproof,
take care not to allow water to get into them when
washing the vehicle, or when servicing the vehicle
in rainy weather.
8) Use ECM mounting stud bolts as the grounding
point to chassis when measuring voltage and resis-
tance in the passenger compartment.
9) Use the engine ground terminal or engine as-
sembly as the grounding point to chassis when
measuring the voltage and resistance in engine
compartment.
10) Every MFI-related part is a precision part. Do
not drop them.
11) Observe the following cautions when installing
a radio in MFI equipped models.
CAUTION:
•The antenna must be kept as far apart as pos-
sible from control unit. (The ECM is located un-
der the steering column, inside of the
instrument panel lower trim panel.)
•The antenna feeder must be placed as far apart
as possible from the ECM and MFI harness.
•Carefully adjust the antenna for correct
matching.
•When mounting a large power type radio, pay
special attention to the three items mentioned
above.
•Incorrect installation of the radio may affect
the operation of ECM.
12) Release the pressure in the fuel system before
disconnecting the fuel hose. If engine starts during
this operation, run it until it stops.
13) For the model with ABS, the ABS warning light
may illuminate when performing driving test with
jacked-up or lifted-up condition, but this is not a
system malfunction. The reason for this is the
speed difference between the front and rear
wheels. After diagnosis of engine control system,
perform the ABS memory clear procedure of self-
diagnosis function.
B: INSPECTION
Before performing diagnostics, check the following
item which might affect engine problems.
1. BATTERY
1) Measure the battery voltage and specific gravity
of electrolyte.
Standard voltage: 12 V
Specific gravity: Above 1.260
2) Check the condition of the main and other fuses,
and harnesses and connectors. Also check for
proper grounding.
2. ENGINE GROUND
Make sure the engine ground terminal is properly
connected to engine.
EN-02473

EX(H6DO)-8
Muffler
EXHAUST
4. Muffler
A: REMOVAL
1) Separate the muffler from rear exhaust pipe.
CAUTION:
Be careful, exhaust pipe is hot.
•LH side
•RH side
2) Apply a coat of spray type lubricant to the mating
area of cushion rubber.
•LH side
•RH side
3) Remove the front and rear cushion rubber, and
then remove the muffler.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Use a new gasket and self-locking nut.
Tightening torque:
48 N·m (2.5 kgf-m, 35.4 ft-lb)
•LH side
•RH side
C: INSPECTION
1) Check the connections and welds for exhaust
leaks.
2) Make sure there are no holes or rusting.
3) Check the cushion rubber for wear or crack.
EX-00222
EX-02130
EX-00220
EX-00221
EX-00222
EX-02130

FU(H6DO)-11
Throttle Body
FUEL INJECTION (FUEL SYSTEMS)
2. Throttle Body
A: REMOVAL
1) Remove the collector cover.
2) Disconnect the ground cable from battery.
3) Remove the air intake chamber. IN(H6DO)-6, REMOVAL, Air Intake Chamber.>
4) Disconnect the connectors from the throttle posi-
tion sensor.
5) Disconnect the engine coolant hoses (A) from
throttle body.
6) Remove the bolts (B) which secure throttle body
to intake manifold.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Use new O-rings.
Tightening torque:
8 N·m (0.8 kgf-m, 5.9 ft-lb)
FU-02111
FU-02112
(A)(B)
(B)
(A)