SUZUKI SWIFT 2000 1.G RG413 Service Workshop Manual

3E-8 REAR SUSPENSION
3) Remove lateral rod right side bolt (1) and nut (2).
4) Detach lateral rod right side from vehicle body.
5) Remove brake flexible hose E-ring (1).
6) Remove LSPV adjust nut and detach spring end from rear
axle (2WD vehicle) or axle housing (4WD vehicle) (if
equipped with LSPV).
7) Remove shock absorber lower bolt (1).
8) Detach shock absorber lower side from rear axle (2WD vehi-
cle) or rear axle housing (4WD vehicle).
9) Lower rear axle (1) (2WD vehicle) or rear axle housing (4WD
vehicle) gradually as far down as where coil springs (2) can
be removed.
10) Remove coil spring.
CAUTION:
Be careful not to let rear axle (2WD vehicle) or rear axle
housing (4WD vehicle) down too much.
It may cause damage to brake flexible hose.

REAR SUSPENSION 3E-9
INSTALLATION
1) Install coil springs (1) (right & left) on spring seat (2) of rear
axle (2WD vehicle) or rear axle housing (4WD vehicle) and
raise rear axle (2WD vehicle) or rear axle housing (4WD
vehicle).
2) Install shock absorber (1) lower side to rear axle (2WD vehi-
cle) or rear axle housing (4WD vehicle).
Tighten shock absorber lower bolt (2) temporarily at this
step.
3) Remove floor jack from rear axle (2WD vehicle) or axle
housing (4WD vehicle).
4) Install brake flexible hose E-ring.
5) Install LSPV spring to rear axle (2WD vehicle) or axle hous-
ing (4WD vehicle). Tighten LSPV adjust nut temporarily at
this step (if equipped with LSPV).
6) Install lateral rod (1) right side to vehicle body, refer to the
figure for proper installing direction of bolt (2).
Tighten nut (3) temporarily at this step.
7) Remove floor jack from rear axle (2WD vehicle) or rear axle
housing (4WD vehicle).
8) Install wheel (1) and tighten wheel nuts (2) to specified
torque.
Tightening torque
Wheel nuts (a) : 85 N·m (8.5 kg-m, 61.5 lb-ft) NOTE:
Upper and lower diameters of coil spring are different.
Bring larger diameter end at bottom and set its open end
in place on spring seat.
A : Upper side
A : Forward

3E-10 REAR SUSPENSION
9) Lower hoist and vehicle in non-loaded condition, tighten
absorber lower bolt (1) and lateral rod right side nut (2) to
specified torque.
Tightening torque
Rear shock absorber lower bolt
(a) : 58 N·m (5.8 kg-m, 42.0 lb-ft)
Lateral rod right side nut
(b) : 65 N·m (6.5 kg-m, 47.0 lb-ft)
10) If equipped with LSPV, check and adjust LSPV spring refer-
ring to “LSPV INSPECTION AND ADJUSTMENT” and per-
form “FLUID PRESSURE TEST” in Section 5.
BUMP STOPPER
REMOVAL
1) Hoist vehicle and remove rear wheel.
2) Remove bump stopper (1) using flat tip rod or the like (2).
INSTALLATION
1) Install bumper stopper.
2) Install wheel (1) and tighten wheel nuts (2) to specified
torque.
Tightening torque
Wheel nuts (a) : 85 N·m (8.5 kg-m, 61.5 lb-ft)
NOTE:
Before installing bushing, apply soap water on it.

REAR SUSPENSION 3E-11
SPRING UPPER SEAT
REMOVAL
1) Removal coil spring. Refer to “COIL SPRING” in this section.
2) Remove spring upper seat (1).
INSTALLATION
1) Install spring upper seat (1).
2) Install coil spring. Refer to “COIL SPRING” in this section.
TRAILING ARM
REMOVAL
1) Hoist vehicle and remove rear wheel.
2) Support rear axle (1) (2WD vehicle) or rear axle housing
(4WD vehicle) using floor jack (2).
3) Remove lateral rod right side bolt (1) and nut (2).
NOTE:
For proper installing direction of spring upper seat (1),
refer to the figure.
A : Vehicle body side (Upper side)
CAUTION:
Never apply floor jack against lateral rod as it may get
deformed.

3E-12 REAR SUSPENSION
4) Remove shock absorber lower bolt (1).
5) Detach shock absorber (2) lower side from rear axle (2WD
vehicle) or rear axle housing (4WD vehicle).
6) Remove parking brake cable clamp (1) from trailing arm (2).
7) Release wheel speed sensor lead wire clamps (right & left)
from trailing arm (if equipped with ABS).
8) Remove trailing arm rear bolts (1).
9) Remove trailing arm front bolt (1) and then remove trailing
arm (2).

REAR SUSPENSION 3E-13
INSTALLATION
1) Install trailing arm (1) to vehicle body and rear axle (2WD
vehicle) or rear axle housing (4WD vehicle), referring to fig-
ure for proper installing direction of bolts (2).
Tighten front nut (3) and rear nuts (4) temporarily at this
step.
2) Install parking brake cable clamp (1) to trailing arm (2).
3) Clamp wheel speed sensor lead wire (right & left) to trailing
arm securely (if equipped with ABS).
4) Install shock absorber (1) lower side to rear axle (2WD vehi-
cle) or rear axle housing (4WD vehicle).
Tighten shock absorber lower bolt (2) temporarily at this
step.
5) Install lateral rod (1) to vehicle body, refer to the figure for
proper installing direction of bolt (2).
Tighten nut (3) temporarily at this step.
6) Remove floor jack from rear axle.
7) Install wheel and tighten wheel nuts to specified torque.
Tightening torque
Wheel nuts : 85 N·m (8.5 kg-m, 61.5 lb-ft)
8) Lower hoist.
A : Vehicle out side
B : Vehicle center side
A : Forward

3E-14 REAR SUSPENSION
9) Tighten front and rear trailing arm nuts (1), shock absorber
lower bolts (2) and lateral rod right nut (3) to specified torque
(right and left).
Tightening torque
Front trailing arm nut (a) : 90 N·m (9.0 kg-m, 65.0 lb-ft)
Rear trailing arm nuts (b) : 80 N·m (8.0 kg-m, 58.0 lb-ft)
Rear shock absorber lower bolts
(c) : 58 N·m (5.8 kg-m, 42.0 lb-ft)
Lateral rod right nut (d) : 65 N·m (6.5 kg-m, 47.0 lb-ft)
REAR AXLE (2WD VEHICLE)
REMOVAL
1) Hoist vehicle and remove rear wheels (right & left).
2) Support rear axle (1) using floor jack (2).
3) Remove rear brake drums (right & left). Refer to “BRAKE
DRUM” in Section 5.
4) Remove E-ring (1) (right & left) securing brake hose (2).NOTE:
When tightening these nuts, be sure that vehicle is off
hoist and in no-loaded condition.
CAUTION:
Do not allow brake fluid to get on painted surfaces.

REAR SUSPENSION 3E-15
5) Disconnect brake pipe flare nuts (1) from wheel cylinders (2)
(right & left) and put bleeder plug cap (3) onto brake pipe (4)
to prevent fluid from spilling.
6) Remove brake back plates (1) (right & left) from rear axle
and hang removed back plate with a wire hook.
7) Remove lateral rod left side nut (1).
8) Detach lateral rod (2) left side from rear axle.
9) Remove wheel speed sensor and release clamps (right &
left) (if equipped with ABS).
10) Remove nut (1) and detach spring end from rear axle (2) (if
equipped with LSPV).
21

3E-16 REAR SUSPENSION
11) Remove shock absorber lower bolts (1) (right & left).
12) Detach shock absorber (2) lower sides (right & left) from rear
axle.
13) Lower rear axle gradually as far down as where coil springs
(1) (right & left) can be removed.
14) Remove coil springs (right & left).
15) Loosen rear trailing arm nuts (1) from trailing arm but don’t
remove bolts (right & left).
16) While supporting rear axle (1) at both ends (right & left),
remove rear trailing arm bolts (right & left) and then remove
rear axle (1) from chassis by lowering floor jack gradually.
INSTALLATION
Install removed parts in reverse order of removal, noting the fol-
lowing points.
1) Place rear axle on floor jack.
Then install lateral rod to rear axle and tighten nut tempo-
rarily at this step.

REAR SUSPENSION 3E-17
2) Install trailing arms (1) (right & left) to rear axle in proper
direction as shown in figure.
Tighten rear trailing arm nuts (2) temporarily at this step.
3) Install coil springs (1) (right & left) on spring seat (2) of rear
axle and raise rear axle.
4) Install shock absorber (1) lower sides (right & left) to rear
axle.
Tighten shock absorber lower bolts (2) temporarily at this
step.
5) Remove floor jack from rear axle.
6) Clean mating surfaces (right and left) of rear axle with brake
back plate and apply water tight sealant as shown in figure.
“A” : Sealant 99000-31090
7) Install brake back plates (1) (right and left) and tighten back
plate bolts (2) to specified torque.
Tightening torque
Brake back plate bolts (a) : 23 N·m (2.3 kg-m, 17.0 lb-ft)
A : Vehicle outside
B : Vehicle center side
NOTE:
Upper and lower diameters of coil spring are different.
Bring larger diameter end at bottom and set its open end
in place on spring seat.
A : Upper side