TOYOTA AVENSIS 2005 Service Repair Manual

B68466
Pushed
Free
± THEFT DETERRENT & DOOR LOCKPOWER DOOR LOCK CONTROL SYSTEM
73±13
AVENSIS REPAIR MANUAL (RM1018E)
13. INSPECT BACK DOOR OPENER SWITCH ASSY
(a) Check the resistance of the switch.
Standard:
Tester ConnectionSwitch PositionSpecified Condition
12Free10 k
or higher1 ± 2PushedBelow 1

If the result is not as specified, replace the door lock assy.

730GV±01
± THEFT DETERRENT & DOOR LOCKPOWER DOOR LOCK CONTROL SYSTEM
73±1
AVENSIS REPAIR MANUAL (RM1018E)
POWER DOOR LOCK CONTROL SYSTEM
ON±VEHICLE INSPECTION
1. DOOR LOCK FAIL±SAFE
(a) When a malfunction in the door control switch (manual switch, driver's door lock) has been detected,
door lock/unlock operation becomes disabled.
2. CHECK ELECTRICAL DOOR LOCK OPERATION
(a) Check the basic function.
(1) Check that all doors lock when the door control switch (for manual operation) is turned to LOCK
and all doors unlock when turned to UNLOCK.
(2) Check that all doors lock when the driver's door is locked from the outside using the key. Check
that all doors unlock when the driver's door is unlocked from the outside using the key.
(b) Check the key lock±in prevention function.
NOTICE:
In order to prevent the key from being locked in, the inspection should be made with the driver side
door glass open.
(1) Have the key inserted into the ignition key cylinder.
(2) With the driver side door open, check that all doors unlock immediately after the door lock knob
for the driver side door is turned to LOCK.
(3) With the driver side door open, check that all doors unlock immediately after the door control
switch (for manual operation) is turned to LOCK.
(4) With the driver side door open, turn the driver side door lock knob to LOCK and hold it for 2 se-
conds or more, and then close the driver side door. Then check that all doors unlock.
(c) Check the security function.
(1) Close all doors with the driver side door glass open so that the door control switch can be oper-
ated from outside the vehicle
(2) Pull out the key, open the driver side door and then close and lock the door without using the
key. Then, check that all doors do not unlock when the door control switch (for manual operation)
is turned to UNLOCK from outside the vehicle.
(3) Pull out the key, close and lock the driver side door by key operation. Under this condition, check
that all doors do not unlock when the door control switch (for manual operation) is turned to UN-
LOCK from outside the vehicle.
(4) Pull out the key, close the driver side door and lock the door by wireless door lock operation.
Then, check that all doors do not unlock when the door control switch (for manual operation) is
turned to UNLOCK from outside the vehicle.
HINT:
Check that the security function is canceled under the following conditions.

The ignition switch is turned ON.

The driver side door is unlocked using the key.

The door control switch (for manual operation) is turned to UNLOCK after the door control knob is
turned to UNLOCK manually.

The doors are unlocked with wireless operation.

73±2
± THEFT DETERRENT & DOOR LOCKPOWER DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(d) Check the illumination function.
(1) Set the room light switch in the DOOR position.
(2) With all doors locked, check that all doors unlock when the driver side door lock cylinder is turned
to UNLOCK using the key and that the room right turns on.
(3) Check that the room light turns off in approx. 15 seconds after the doors have not been opened
for a while.
3. w/ Double lock:
CHECK DOUBLE LOCKING FUNCTION SYSTEM
(a) Check that the double locking system is set to ON.
(1) Open all the windows.
(2) Turn the ignition switch to LOCK and remove the key.
(3) Open and close the driver side door, and make sure that all doors including the back door are
closed securely.
(4) Push the LOCK switch on the wireless transmitter twice within 5 seconds, and check that the
hazard warning lights flash once at this time to show that the system is set.
(5) Try to unlock all doors using the inside handle of the vehicle, and check that none of the doors
unlock.
NOTICE:

The double locking system cannot be set to ON without using the wireless transmitter.

The double locking system operation is not related to the back door.
(b) Check that the double locking system is set to OFF.
(1) Push the UNLOCK switch on the wireless transmitter while the double locking system is ON, and
check that the hazard warning lights flash twice at this time to show that the system is set to OFF.
(2) Check that the doors can be opened both by the inside handle and the outside handle.
NOTICE:
If the battery of the wireless transmitter is dead, only the driver side door can be opened using the
key. However, the theft deterrent system still remains on. Therefore, be aware that the theft alarm
is set off when the door is opened without the use of the wireless transmitter.

720JH±01



B70589
A
B
1 21 2 3 4 5
(k)
65

18
0 0 0.42 ± 0.28 4.08 ± 2.72
ON OFF 65

B70591
1 21 2 3 4 5 A
B
± SEATSEAT HEATER SYSTEM
72±37
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. LH side:
INSPECT SEAT HEATER SWITCH
(a) Check the seat heater switch resistance.
Tester ConnectionSwitch PositionSpecified Condition
OFF10 kor higher
B±2 ± B±4ON
(Minimum ± Maximum)Below 1 
OFF10 kor higher
B±2 ± B±3ON
(Minimum ± Maximum)Refer to illustration
If the continuity is not as specified, replace the switch.
(b) Turn the seat heater switch ON and check the seat heater
switch indicator illuminates.
Tester ConnectionSpecified Condition
Battery positive voltageB±2
Battery negative voltageB±5Illuminates
If the result is not as specified, replace the switch.
(c) Check the seat heater switch illuminates.
Tester ConnectionSpecified Condition
Battery positive voltageB±1
Battery negative voltageB±5Illuminates
If the result is not as specified, replace the switch or bulb.




B70880
1 21 2 3 4 5
(k)
65

18
0 0 0.42 ± 0.28 4.08 ± 2.72
ON OFF65
AB
B70881
1 21 2 3 4 5 A
B
72±38
± SEATSEAT HEATER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
2. RH side:
INSPECT SEAT HEATER SWITCH
(a) Check the seat heater switch resistance.
Tester ConnectionSwitch PositionSpecified Condition
OFF10 kor higher
B±2 ± A±1ON
(Minimum ± Maximum)Below 1 
OFF10 kor higher
B±2 ± A±2ON
(Minimum ± Maximum)Refer to illustration
If the continuity is not as specified, replace the switch.
(b) Turn the seat heater switch ON and check the seat heater
switch indicator illuminates.
Tester ConnectionSpecified Condition
Battery positive voltageB±2
Battery negative voltageB±5Illuminates
If the result is not as specified, replace the switch.
(c) Check the seat heater switch indicator illuminates.
Tester ConnectionSpecified Condition
Battery positive voltageB±1
Battery negative voltageB±5Illuminates
If the result is not as specified, replace the switch or bulb.

B70436
12
B70436
12
1 2
B68349
AB
1 2
B68349
AB
B68374
21
5
3
± SEATSEAT HEATER SYSTEM
72±39
AVENSIS REPAIR MANUAL (RM1018E)
3. INSPECT SEPARATE TYPE FRONT SEATBACK COV-
ER LH
(a) Check the resistance of the seatback heater.
Tester ConnectionSpecified Condition
1 ± 2Below 1 
If the result is not as specified, replace the seatback cover.
4. INSPECT SEPARATE TYPE FRONT SEATBACK COV-
ER RH
(a) Check the resistance of the seatback heater.
Tester ConnectionSpecified Condition
1 ± 2Below 1 
If the result is not as specified, replace the seatback cover.
5. INSPECT SEPARATE TYPE FRONT SEAT CUSHION
COVER LH
(a) Check the resistance of the seat cushion heater.
Tester ConnectionSpecified Condition
A±1 ± B±1
A±2 ± A±3Below 1 
A±4 ± B±2
If the result is not as specified, replace the seat cushion cover.
6. INSPECT SEPARATE TYPE FRONT SEAT CUSHION
COVER RH
(a) Check the resistance of the seat cushion heater.
Tester ConnectionSpecified Condition
A±1 ± B±1
A±2 ± A±3Below 1 
A±4 ± B±2
If the result is not as specified, replace the seat cushion cover.
7. INSPECT RELAY (SEAT HTR)
(a) Check the resistance of the relay.
Standard:
Tester ConnectionSpecified Condition
10 kor higher
3 ± 5Below 1 
(When battery voltage is applied to terminals 1 and 2)
If the result is not as specified, replace the relay.

750N2±01
B57104
Centering BoltStandard Bolt
B66984
A
B
C
B61457
± ENGINE HOOD/DOORLUGGAGE COMPARTMENT DOOR
75±33
AVENSIS REPAIR MANUAL (RM1018E)
ADJUSTMENT
HINT:
Because a centering bolt is used as a luggage compartment
door mounting bolt, the luggage compartment door can not be
adjusted with it on. Substitute a bolt with a washer for the cen-
tering bolt.
1. INSPECT LUGGAGE COMPARTMENT DOOR PANEL SUB±ASSY
(a) Check that the clearance is within the standard range.
Standard range:
A4.0
1.5 mm (0.157
0.059 in.)
B5.3
1.5 mm (0.209
0.059 in.)
C7.1 ± 1.5 or + 2.5 mm
(0.280 ± 0.059 or + 0.098 in.)
2. ADJUST LUGGAGE COMPARTMENT DOOR PANEL
SUB±ASSY
(a) Using a clip remover, remove the clips and hinge cover.
(b) Using a clip remover, remove the 11 clips and trim cover.
(c) Adjust the door horizontally and vertically by Loosening
the door bolts.
(d) Tighten the door mounting bolts after the adjustment.
Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)

B66994
75±34
± ENGINE HOOD/DOORLUGGAGE COMPARTMENT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
(e) Adjust the striker.
HINT:
Adjust the door lock position by moving the striker so that the
door striker can enter smoothly.
(1) Using a hammer and a brass bar, tap the striker to
adjust it.
(2) Tighten the 2 bolts after the adjustment.
Torque: 11.5 N
m (120 kgf
cm, 8 ft
lbf)

750N1±01
B66985
Luggage Compartment
Door Panel Sub±assy
Luggage Compartment
Outside Garnish
Licence Plate Lamp Assy Luggage Compartment Door Lock Cylinder Assy
Luggage Compartment Trim Hook No. 2
Rear Floor Finish Plate
Luggage Striker Assy
Rope Hook AssyBack Door Trim Cover
Luggage Compartment Floor CarpetLuggage Compartment
Trim Inner RH
Luggage Compartment
Trim Inner LHLuggage Lock Assy
Clip
4.9 (49, 43 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
Hinge Cover
: Specified torqueN´m (kgf´cm, ft´lbf)
7.0 (71, 62 in.´lbf)
11.5 (120, 8)
75±32
± ENGINE HOOD/DOORLUGGAGE COMPARTMENT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
LUGGAGE COMPARTMENT DOOR
COMPONENTS

750N0±01
BO0020
B66976: Claw : Clip
B66978: Claw
: Clip 75±22
± ENGINE HOOD/DOORREAR DOOR
AVENSIS REPAIR MANUAL (RM1018E)
OVERHAUL
HINT:

The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.

Use the same procedures on the RH side as on the LH side.
1. REMOVE REAR DOOR WINDOW REGULATOR
HANDLE ASSY (W/O POWER WINDOW)
(a) Using a shop rag, remove the snap ring.
(b) Remove the window regulator handle.
2. REMOVE POWER WINDOW REGULATOR SWITCH
ASSY REAR (W/ POWER WINDOW)
(a) Using a screwdriver, disengage the claw and clip, and re-
move the armrest base panel upper together with the
switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the switch connector.
(c) Disengage the 2 claws and remove the switch from the
armrest base panel upper
3. REMOVE REAR DOOR TRIM BASE LH
(a) Using a screwdriver, disengage the 5 claws and clip, and
remove the trim base.
HINT:
Tape the screwdriver tip before use.