TOYOTA AVENSIS 2005 Service Workshop Manual

022KL±01
± PREPARATIONDRIVE SHAFT / PROPELLER SHAFT
02±29
AVENSIS REPAIR MANUAL (RM1018E)
DRIVE SHAFT / PROPELLER SHAFT
PREPARATION
SST
09240±00020Wire Gauge SetFRONT DRIVE SHAFT
09520±00031Rear Axle Shaft PullerFRONT AXLE HUB SUB±ASSY LH
09520±01010Drive Shaft Remover AttachmentFRONT DRIVE SHAFT
09520±24010Differential Side Gear Shaft
PullerFRONT DRIVE SHAFT
(09520±32040)Shocker SetFRONT DRIVE SHAFT
09521±24010Rear Axle Shaft PullerFRONT DRIVE SHAFT
09527±10011Rear Axle Shaft Bearing RemoverFRONT DRIVE SHAFT
09527±17011Rear Axle Shaft Bearing RemoverFRONT AXLE HUB SUB±ASSY LH
09608±16042Front Hub Bearing Adjusting ToolFRONT DRIVE SHAFT
(09608±02021)Bolt & NutFRONT DRIVE SHAFT
(09608±02041)RetainerFRONT DRIVE SHAFT
09608±32010Steering Knuckle Oil Seal
ReplacerFRONT AXLE HUB SUB±ASSY LH

02±30
± PREPARATIONDRIVE SHAFT / PROPELLER SHAFT
AVENSIS REPAIR MANUAL (RM1018E)
09610±20012Pitman Arm PullerREAR AXLE CARRIER SUB±ASSY
LH
09628±10011Ball Joint PullerREAR AXLE LH HUB BOLT
FRONT AXLE LH HUB BOLT
09628±62011Boll Joint PullerFRONT AXLE HUB SUB±ASSY LH
REAR AXLE CARRIER SUB±ASSY
LH
FRONT DRIVE SHAFT
09710±04081BaseFRONT DRIVE SHAFT
09718±00010Shoe Hold Down Spring DriverREAR AXLE CARRIER SUB±ASSY
LH
09726±40010Lower Control Shaft Bearing
ReplacerFRONT DRIVE SHAFT
09930±00010Drive Shaft Nut ChiselFRONT AXLE HUB SUB±ASSY LH
FRONT DRIVE SHAFT
09950±00020Bearing RemoverFRONT DRIVE SHAFT
09950±40011Puller B SetFRONT AXLE HUB SUB±ASSY LH
(09951±04020)Hanger 200FRONT AXLE HUB SUB±ASSY LH
(09952±04010)Slide ArmFRONT AXLE HUB SUB±ASSY LH
(09953±04030)Center Bolt 200FRONT AXLE HUB SUB±ASSY LH
(09954±04010)Arm 25FRONT AXLE HUB SUB±ASSY LH

± PREPARATIONDRIVE SHAFT / PROPELLER SHAFT
02±31
AVENSIS REPAIR MANUAL (RM1018E)
(09955±04061)Claw No.6FRONT AXLE HUB SUB±ASSY LH
(09957±04010)AttachmentFRONT AXLE HUB SUB±ASSY LH
(09958±04010)Holder (J)FRONT AXLE HUB SUB±ASSY LH
09950±60010Replacer SetFRONT AXLE HUB SUB±ASSY LH
(09951±00370)Replacer 37FRONT AXLE HUB SUB±ASSY LH
(09951±00600)Replacer 60FRONT AXLE HUB SUB±ASSY LH
(09951±00640)Replacer 64FRONT AXLE HUB SUB±ASSY LH
09950±60020Replacer Set No.2FRONT AXLE HUB SUB±ASSY LH
FRONT DRIVE SHAFT
(09951±00710)Replacer 71FRONT DRIVE SHAFT
(09951±00720)Replacer 72FRONT AXLE HUB SUB±ASSY LH
09950±70010Handle SetFRONT AXLE HUB SUB±ASSY LH
FRONT DRIVE SHAFT
(09951±07100)Handle 100FRONT AXLE HUB SUB±ASSY LH
FRONT DRIVE SHAFT
Recomended Tools
09011±12301Socket Wrench 30 mmFRONT AXLE HUB SUB±ASSY LH
FRONT DRIVE SHAFT

02±32
± PREPARATIONDRIVE SHAFT / PROPELLER SHAFT
AVENSIS REPAIR MANUAL (RM1018E)
09040±00011Hexagon Wrench SetFRONT AXLE HUB SUB±ASSY LH
FRONT DRIVE SHAFT
(09043±20060)Socket Hexagon Wrench 6FRONT AXLE HUB SUB±ASSY LH
FRONT DRIVE SHAFT
09904±00010Expander SetFRONT DRIVE SHAFT
(09904±00050)No. 4 ClawFRONT DRIVE SHAFT
09905±00012Snap Ring No.1 ExpanderFRONT DRIVE SHAFT
09905±00013Snap Ring PliersFRONT AXLE HUB SUB±ASSY LH
Equipment
Torque wrench
Dial indicator with magnetic base
Lubricant
ItemCapacity
Front drive shaft
1AZ±FSE, 1AZ±FE, 1CD±FTV Outboard joint grease:
Inboard joint grease:
3ZZ±FE, 1ZZ±FE Outboard joint grease:
Inboard joint grease:
152.0 ± 162.0 g (5.4 ± 5.7 oz.)
170.0 ± 190.0 g (6.0 ± 6.7 oz.)
85.0 ± 105.0 g (3.0 ± 3.7 oz.)
125.5 ± 135.5 g (4.4 ± 4.8 oz.)

022KG±01
02±28
± PREPARATIONTIRE & WHEEL
AVENSIS REPAIR MANUAL (RM1018E)
TIRE & WHEEL
PREPARATION
Equipment
Tire pressure gauge
Dial indicator with magnetic base
Wheel balancer

022L8±01
02±26
± PREPARATIONREAR SUSPENSION
AVENSIS REPAIR MANUAL (RM1018E)
REAR SUSPENSION
PREPARATION
SST
09610±20012Pitman Arm PullerREAR SUSPENSION ARM ASSY
NO.1 LH
LOWER CONTROL ARM ASSY LH
09628±62011Boll Joint PullerREAR SUSPENSION ARM ASSY
NO.1 LH
09632±36010Steering Vane Pump Bearing
ReplacerREAR SUSPENSION ARM ASSY
NO.1 LH
09727±30021Coil Spring CompressorREAR SHOCK ABSORBER WITH
COIL SPRING
(09727±00010)Bolt SetREAR SHOCK ABSORBER WITH
COIL SPRING
(09727±00021)Arm SetREAR SHOCK ABSORBER WITH
COIL SPRING
(09727±00031)CompressorREAR SHOCK ABSORBER WITH
COIL SPRING
09950±40011Puller B SetREAR SUSPENSION ARM ASSY
NO.1 LH
(09951±04010)Hanger 150REAR SUSPENSION ARM ASSY
NO.1 LH
(09952±04010)Slide ArmREAR SUSPENSION ARM ASSY
NO.1 LH
(09953±04030)Center Bolt 200REAR SUSPENSION ARM ASSY
NO.1 LH
(09954±04020)Arm 100REAR SUSPENSION ARM ASSY
NO.1 LH

± PREPARATIONREAR SUSPENSION
02±27
AVENSIS REPAIR MANUAL (RM1018E)
(09955±04051)Claw No.5REAR SUSPENSION ARM ASSY
NO.1 LH
(09957±04010)AttachmentREAR SUSPENSION ARM ASSY
NO.1 LH
(09958±04011)HolderREAR SUSPENSION ARM ASSY
NO.1 LH
Recomended Tools
09040±00011Hexagon Wrench SetREAR SHOCK ABSORBER WITH
COIL SPRING
REAR SUSPENSION ARM ASSY
NO.1 LH
STABILIZER BAR REAR
(09043±20050)Socket Hexagon Wrench 5REAR SHOCK ABSORBER WITH
COIL SPRING
REAR SUSPENSION ARM ASSY
NO.1 LH
STABILIZER BAR REAR
(09043±20060)Socket Hexagon Wrench 6REAR SHOCK ABSORBER WITH
COIL SPRING
Equipment
Torque wrench
Dial indicator with magnetic base
Wheel balancer
Tire pressure gauge
Alignment tester
Toe±in gauge
Camber±caster±kingpin gauge
Drill

022KF±01
± PREPARATIONFRONT SUSPENSION
02±25
AVENSIS REPAIR MANUAL (RM1018E)
FRONT SUSPENSION
PREPARATION
SST
09628±62011Boll Joint PullerLOWER BALL JOINT ASSY FRONT
LH
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(ATM)
09727±30021Coil Spring CompressorFRONT SHOCK ABSORBER WITH
COIL SPRING
09729±22031Front Spring Upper Seat HolderFRONT SHOCK ABSORBER WITH
COIL SPRING
09930±00010Drive Shaft Nut ChiselLOWER BALL JOINT ASSY FRONT
LH
Recomended Tools
09011±12301Socket Wrench 30 mmLOWER BALL JOINT ASSY FRONT
LH
09040±00011Hexagon Wrench SetFRONT SHOCK ABSORBER WITH
COIL SPRING
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(ATM)
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(MTM)
(09043±20060)Socket Hexagon Wrench 6FRONT SHOCK ABSORBER WITH
COIL SPRING
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(ATM)
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(MTM)
Equipment
Torque wrench
Dial indicator with magnetic base
Tire pressure gauge
Alignment tester
Toe±in gauge
Angle gauge
Camber±caster±kingpin gauge
Engine Sling Device
Drill

022J9±01
02±24
± PREPARATIONSTARTING & CHARGING
AVENSIS REPAIR MANUAL (RM1018E)
STARTING & CHARGING
PREPARATION
SST
09249±63010Torque Wrench AdaptorGENERATOR
ASSY(1AZ±FE/1AZ±FSE)
Recomended Tools
09082±00040TOYOTA Electrical TesterSTARTING SYSTEM(1AZ±FE)
STARTING SYSTEM(1AZ±FSE)
STARTING SYSTEM
(1ZZ±FE/3ZZ±FE)
(09083±00150)Test Lead SetSTARTING SYSTEM(1AZ±FE)
STARTING SYSTEM(1AZ±FSE)
STARTING SYSTEM
(1ZZ±FE/3ZZ±FE)
09216±00021Belt Tension GaugeGENERATOR ASSY(1CD±FTV)
Equipment
Slide calipers
Ammeter(A)
Ohmmeter
Radiator cap tester
Torque wrench
Service Wire Harness

022J8±01
± PREPARATIONIGNITION
02±23
AVENSIS REPAIR MANUAL (RM1018E)
IGNITION
PREPARATION
SST
09249±63010Torque Wrench AdaptorCRANKSHAFT POSITION SENSOR
(1AZ±FE/1AZ±FSE)
Recomended Tools
09082±00040TOYOTA Electrical TesterIGNITION SYSTEM(1AZ±FE)
IGNITION SYSTEM(1AZ±FSE)
IGNITION SYSTEM
(1ZZ±FE/3ZZ±FE)
(09083±00150)Test Lead SetIGNITION SYSTEM(1AZ±FE)
IGNITION SYSTEM(1AZ±FSE)
IGNITION SYSTEM
(1ZZ±FE/3ZZ±FE)
09200±00010Engine Adjust KitIGNITION SYSTEM(1AZ±FE)
IGNITION SYSTEM(1AZ±FSE)
IGNITION SYSTEM
(1ZZ±FE/3ZZ±FE)
(09857±00031)Spark Plug Gap GaugeIGNITION SYSTEM(1AZ±FE)
IGNITION SYSTEM(1AZ±FSE)
IGNITION SYSTEM
(1ZZ±FE/3ZZ±FE)
Equipment
Ohmmeter
Service Wire Harness
Torque wrench