TOYOTA CAMRY 2000 Service Repair Manual

SUPPORT POSITIONPANTOGRAPH JACK POSITION
Front Front crossmember. . . . . . . .
Rear Rear axle beam. . . . . . . . .
CAUTION: Before jacking±up the rear and front, make sure the car is
not carrying any extra weight.
JACK POSITION
Front
Safety stand and swing arm type lift . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VEHICLE LIFT AND SUPPORT LOCATIONS
INTRODUCTIONIN-14

200 mm (7.87 in.) 100 mm (3.94. in.)70 mm (2.76 in.) 85 mm (3.35 in.)
Attachment dimensions
Align the cushion gum ends of the plate
with the attachment lower ends (A, C).

Align the attachment upper end (B) with
the front jack supporting point (
). Front and rear set positionPlace the vehicle over the center of the lift. Left and right set position
HINT:
Attachment
PLATE TYPE LIFTINTRODUCTION
IN-15

Rivet size
Blade size
f4 mmf4 mm
f4.8 mm
f5 mm
f6.4 mmf6.5 mm Cutting tool
Note
Aluminum±Rivet
Steel±Rivet
T±Rivet with f6.4 mmDrill blade

Cutting can be done with drill blade or
rivet cutter for an aluminum±rivet with
f4.8 mm.

When a rivet cutter is used for an
aluminum±rivet (except f4.8 mm), a
steel±rivet, or a T±rivet with f6.4 mm, it is
possible that the drill will spin abnormally
damaging the rivet hole and breaking the
rivet cutter.
Waterproof special±Rivet
with f4.0 mmDrill blade with f4.0 mm
Aluminum±Rivet
with f4.8 mm
Waterproof±Rivet
with f4.8 mm or f6.0 mmRivet Cutter (P/N 09060±60350)

When a ordinary cutter is used for a
waterproof±rivet with f4.8 mm or
f6.0 mm, the rivet can not be cut as it
spins with the cutter. Aluminum±Rivet Steel±Rivet Waterproof±Rivet T±Rivet
External Appearance
Inner Outer After installationBefore installation
Inner Outer After installationBefore installation
Inner Outer After installationBefore installation
Waterproof Seal
Inner Outer After installationBefore installation
Mandrel
Charac±
teristics

Small nonwaterproof
rivet

No magnetic
adherence
Small nonwaterproof
rivet

Magnetic adherence
Small waterproof
rivet

Waterproof seal
Large waterproof
rivet

Mandrel sticks out
after installation
D01822
fX mm
Rivet Size FlangeMandrel
RIVET REMOVAL AND INSTALLATION
PARTS NAME AND VARIETY OF RIVET
RIVET REMOVAL
1. SELECTION OF CUTTING TOOL
INTRODUCTIONIN-16

D01797
Continue drilling until taking away
D01825
Tape
D01824TapeDrill 5 mm (0.20 in.)Vacuum Hose
D01823
MandrelPonch (f5 mm)
2. RIVET REMOVAL
(1) T±Rivet with f6.4 mm:
Using a ponch with f5 mm, stamp out the mandrel.
(2) Put tape around the drill blade 5 mm (0.20 in.) from
the tip or insert a vacuum hose.
NOTE: Use of tape or a vacuum hose prevents dam-
age to the rivet hole.
(3) Attach the drill blade or a rivet cutter to the drill.
(4) Gently and vertically put the drill to the rivet, and cut
the rivets flange.
NOTE:

While upward drilling, wear a protective glasses.

If a drill is strongly pushed deeply in to a rivet, the
rivet can't be cut as it spins together with the drill.

Prizing the hole with a drill can lead to damage to
the rivet hole or the breaking of the rivet cutter.

Take care as the cut rivet is hot.
(5) Aluminum±Rivet and Waterproof±Rivet with f4.8 mm
or f6.0 mm:
Even if flange is taken off, continue drilling and push
out remaining fragments with the drill.
(6) Steel±Rivet:
If the flange is taken off, stop drilling and, pull out the
remaining fragments with a pliers.
(7) T±Rivet with f6.4 mm:
If the flange is taken off, stop drilling and push out the
remaining fragments with a ponch with f5 mm or pull
out the remaining fragments with pliers.
INTRODUCTIONIN-17

D01800 D01799
Nose Piece
Parts
NameParts
NumberColorRivet type
Nose piece
No. 109050
±02020Silverf4.0 mm Aluminum
f4.0 mm Steel
f4.8 mm Waterproof
Nose piece
No. 209050
±02030Copperf4.8 mm Aluminum
f4.8 mm Steel
Nose piece
No. 309050
±02040Blackf6.4 mm T±Rivet
Nose piece
No. 409050
±02050Blackf4.0 mm Waterproof
Special
D01798
Nose Piece Air Riveter (P/N 09050±20010)Nose Piece Hand Riveter
ItemInstallation tool
Aluminum±Rivet
Waterproof±Rivet
with f4.8 mmHand Riveter or Air Riveter
Steel±Rivet
Waterproof±Rivet
with f6.0 mm
T±Rivet with f6.4 mmAir Riveter
Nose piece of Air Riveter
1. RIVET INSTALLATION
(1) Apply touch±up paint at the area.
(2) Select an installation tool.
RIVET INSTALLATION
(3) Select the smallest a nose piece possible for a rivets
mandrel.
NOTE: Wrong selection of a nose piece may cause
the riveter to be damaged or bad tightening.
(4) Insert the nose piece to the riveter and then the man-
drel of the new rivet into the nose piece.
(5) Vertically insert the rivet into a hole and keep place it
strongly.
NOTE:

If the tip of the rivet is not deformed or the man-
drel is not cut, repeat process (5) again.
INTRODUCTIONIN-18

D01805
Mandrel
D01804
Riveter
D01803
Riveter Riveter
D01802Mandrel Riveter
D0180120 mm
(0.79 in.)20 mm
(0.79 in.) Riveter

T±Rivet with
6.4 mm:
Do not place your hands or the wire harness
within a radius of 20 mm (0.70 in.) from the riv-
et, as the rivet is cut and opened in this area.

Prizing a riveter damages the riveter showing
that it is not tightened correctly and bends the
mandrel.

Loose tightening may result from either tilting
the riveter while handling or the riveter not con-
necting to the material.

Loose tightening also occurs when a rivet is
applied between materials without touching.

T±Rivet with
6.4 mm:
When a mandrel of a rivet is lost, the rivet
should be replaced to prevent loose tightening.
INTRODUCTIONIN-19

ABS Antilock Brake System
A/C Air Conditioner
assy assembly
ECT Electronic Controlled Transmission
ECU Electronic Control Unit
e.g. Exempli Gratia (for Example)
Ex. Except
FWD Front Wheel Drive Vehicles
4WD Four Wheel Drive Vehicles
in. inch
LH Left±hand
LHD Left±hand Drive
MIG Metal Inert Gas
M/Y Model Year
PPS Progressive Power Steering
RH Right±hand
RHD Right±hand Drive
SRS Supplemental Restraint System
w/ with
w/o without
ABBREVIATIONS USED IN THIS MANUAL
For convenience, the following abbreviations are used in this
manual.
INTRODUCTIONIN-20

CodeMaterial
nameHeat*
resistant
temperature
limit °C (°F)Resistance to
alcohol or gasolineNotes
AASAcrylonitrile
Acrylic Styrene80
(176)Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease.)Avoid gasoline and
organic or aromatic
solvents.
ABSAcrylonitrile
Butadiene Styrene80
(176)Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease).Avoid gasoline and
organic or aromatic
solvents.
AESAcrylonitrile
Ethylene Styrene80
(176)Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease.)Avoid gasoline and
organic or aromatic
solvents.
ASAAcrylonitrile
Styrene
Acrylate80
(176)Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease.)Avoid gasoline and
organic or aromatic
solvents.
CABCellulose
Acetate80
(176)Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease.)Avoid gasoline and
organic or aromatic
solvents.
EPDMEthylene
Propylene100
(212)Alcohol is harmless.
Gasoline is harmless if applied
only for short time in small
amounts.Most solvents are
harmless but avoid
dipping in gasoline,
solvents, etc.
FRPFiber
Reinforced
Plastics180
(356)Alcohol and gasoline are
harmless.Avoid alkali.
EVAEthylene
Acetate70
(158)Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease.)Avoid gasoline and
organic oraromatic
solvents.
PAPolyamide
(Nylon)80
(176)Alcohol and gasoline are
harmless.Avoid battery acid.
PBTPolybutylene
Terephthalate160
(320)Alcohol anal gasoline are
harmless.Most solvents are
harmless.
PC Polycarbonate120
(248)Alcohol is harmless.Avoid gasoline brake
fluid, wax, wax removers
and organic solvents.
Avoid alkali.
HANDLING PRECAUTIONS
1. The repair procedure for plastic body parts must conform with the type of plastic material.
2. Plastic body parts are identified by the codes in the following chart.
3. When repairing metal body parts adjoining plastic body parts (by brazing, frame cutting, welding,
painting etc.), consideration must given to the property of the plastic.
*Temperatures higher than those listed here may result in material deformation during repair.
PLASTIC BODY PARTSPP-2

CodeMaterial
nameHeat*
resistant
temperature
limit °C (°F)Resistance to
alcohol or gasolineNotes
PE
Polyethylene80
(176)Alcohol and gasoline are harmless.Most solvents are
harmless.
PETPolyethylene
Terephthalate75
(167)Alcohol and gasoline are
harmless.Avoid dipping in water.
PMMAPolymethyl
Methacrylate80
(176)Alcohol is harmless if applied
only for short time in small
amounts.Avoid dipping or
immersing in alcohol,
gasoline, solvents, etc.
POMPolyoxymethylene
(PolyacetaI)100
(212)Alcohol and gasoline are
harmless.Most solvents are
harmless,
PP
Polypropylene80
(176)Alcohol and gasoline are
harmless.Most solvents are
harmless.
PPOModified
Polyphenylene
Oxide100
(212)Alcohol is harmless.Gasoline is harmless if
applied only for quick
wiping to remove
grease.
PS
Polystyrene60
(140)Alcohol and gasoline are
harmless if applied only for
short time in small amounts.Avoid dipping or
immersing in alcohol,
gasoline, solvents, etc.
PUR
Polyurethane80
(176)Alcohol is harmless if applied
only for very short time in small
amounts (e.g., quick wiping to
remove grease).Avoid dipping or
immersing in alcohol,
gasoline, solvents, etc.
PVCPolyvinylchloride
(Vinyl)80
(176)Alcohol and gasoline are harmless
if applied only for short time in small
amounts (e.g., quick wiping to re-
move grease).Avoid dipping or
immersing in alcohol,
gasoline, solvents, etc.
SANStyrene
Acrylonitrile80
(176)Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease).Avoid dipping or
immersing in alcohol,
gasoline, solvents etc.
TPOThermoplastic
Olefine80
(176)Alcohol is harmless.
Gasoline is harmless if applied
only for short time in small
amounts.Most solvents are
harmless but avoid
dipping in gasoline,
solvents, etc.
TPUThermoplastic
Polyurethane80
(176)Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease.)Avoid dipping or
immersing in alcohol,
gasoline, solvents, etc.
TSOPTOYOTA
Super
Olefine Polymer80
(176)Alcohol and gasoline are
harmless.Most solvents are
harmless.
UPUnsaturated
Polyester11 0
(233)Alcohol and gasoline are
harmless.Avoid alkali.
*Temperatures higher than those listed here may result in material deformation during repair
PLASTIC BODY PARTSPP-3

Parts NameCode
Front Bumper CoverTSOP
Radiator Grille (Models Except USA & CANADA)ABS
Headlight (For USA & CANADA)PC/PP
Front Turn Signal LightPMMA/ASA
Front Fog Light (Models Except USA & CANADA)PC/PP
Side Turn Signal Light (Models Except USA & CANADA)SAN/AAS
Outer Rear View MirrorABS
Outside Handle (Front, Rear)PC/PBT
Front Fender Outside MouldingPVC
Door Outsider Moulding (Front, Rear)PVC
Quarter Panel Outside Moulding (Front, Rear) (For Europe)PVC
Front Fender Mudguard (For USA & CANADA)PP/PMMA
Front Fender Mudguard (Models Except USA & CANADA)PP/EPDM
Quarter Panel Mudguard (For USA & CANADA)PP/PMMA
Quarter Panel Mudguard (Models Except USA & CANADA)PP/EPDM
Rear Bumper Cover (For USA & CANADA)PUR
Rear Bumper Cover (Models Except USA & CANADA)TSOP
Rear Combination Light (For USA & CANADA) PMMA/ASA
PMMA/ABS/PC
Rear Combination Light (Models Except USA & CANADA)PMMA/ASA
Licence Plate LightPC
Back±up Light (Rear Light)PMMA/ASA
LOCATION OF PLASTIC BODY PARTS
HINT:

Resin material differs with model.
/ Made up of 2 or more kinds of materials.
PLASTIC BODY PARTSPP-4