TOYOTA LAND CRUISER 1996 J80 Workshop Manual

DI−124
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
9 Check fuel pump resistor (See page SF−58 ).
NG Replace fuel pump resistor.
OK
Check for open and short in harness and connector between fuel pump relay and fuel\
pump resis-
tor and fuel pump (See page IN−28).
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

P22216
Pressure RegulatorVSV
ECM
To Fuel Tank
(Return)
From Delivery Pipe Intake
Manifold
P22482
BRFrom BatteryR/B No.2EB
2
2
2
2
EFI Main
22Y−R
Y−R
EB11
REA27R
R−Y
EZ1
VSV for Fuel21
EZ1
Relay
EFI
12 4
3
1B B3
L−R
Pressure Control E7
E4 3
21 FPU
MRLY
ECM
B+
E01
−
DIAGNOSTICS ENGINE
DI−125
1996 LAND CRUISER (RM451U)
Fuel Pressure Control Circuit
CIRCUIT DESCRIPTION
The ECM turns on a VSV (V acuum Switching Valve) to draw the
air into the diaphragm chamber of the pressure regulator if it de-
tects that the temperature of the engine coolant is too high dur-
ing engine starting.
The air drawn into the chamber increases the fuel pressure to
prevent fuel vapor lock at high engine temperature in order to
help the engine start when it is warm.
Fuel pressure control ends approx. 120 sec. after the engine is
started.
WIRING DIAGRAM
DI5PZ−02
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

A00197
ONON
OFF
BE6653
P22965
P22966
G
E
G E Air Filter
Air Filter
DI−126
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
INSPECTION PROCEDURE
TOYOTA hand −held tester
1 Connect the TOYOTA hand−held tester and check operation of VSV for fuel
pressure control.
PREPARATION:
(a) Remove the fuse cover on the instrument panel.
(b) Connect the TOYOTA hand−held tester to the DLC3.
(c) Turn ignition switch ON and TOYOTA hand −held tester
main switch ON.
(d) Select the ACTIVE TEST mode on the TOYOTA hand −
held tester.
CHECK:
Check operation of VSV when VSV is operated by the T OYOTA
hand −held tester.
OK:
VSV is ON:
Air from pipe E is flowing out through the air filter.
VSV is OFF:
Air from pipe E is flowing out through pipe G.
OK Check and repair fuel pressure regulator (See page SF−19 ).
NG
2 Check VSV for fuel pressure control (See page SF−59).
NG Replace VSV for fuel pressure control.
OK
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

A00198
ONFPU
(+)
(−)
BE6653
P24688
−
DIAGNOSTICS ENGINE
DI−127
1996 LAND CRUISER (RM451U)
3 Check for open and short in harness and connector between EFI main relay
(Marking: EFI) and ECM (See page IN−28).
NG Repair or replace harness or connector.
OK
Check and replace ECM (See page IN−28 ).
OBD II scan tool (excluding TOYOTA hand −held tester)
1 Check VSV for fuel pressure control (See page SF−59 ).
NG Replace VSV for fuel pressure control.
OK
2 Check voltage between terminal FPU of ECM connector and body ground.
PREPARATION:
(a) Remove instrument panel speaker No.1 panel (See page
SF−65 ).
(b) Turn ignition switch ON.
CHECK:
Measure voltage between terminal FPU of ECM connector and
body ground.
OK:
Voltage: 9 − 14 V
NG Check for open and short in harness and con- nector between EFI main relay (Marking: EFI)
and ECM (See page IN−28 ).
OK
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

DI−128
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
3 Check fuel pressure regulator (See page SF−19 ).
NG Repair or replace fuel pressure regulator.
OK
Check and replace ECM (See page IN−28 ).
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

DI5K4−03
Vehicle Brought to Workshop
Customer Problem Analysis
Check DTC and Freezes Frame Data (Pre−check)
Record or Print DTC and Freezed Frame Data
DI−131
Clear DTC and Freezed Frame Data DI−131
Visual Inspection
Setting the Check Mode Diagnosis
DI−131
1
Items insideare titles of pages in this manual, with the
page number indicated in the bottom portion. See the indicated
pages for detailed explanations.
Connect an OBD II scan tool or TOYOTA hand−held tester to DLC3.
If your display shows ”UNABLE TO CONNECT TO VEHICLE” when you have connected the
scan tool/TOYOTA hand− held tester, inspect DLC3
DI−131
2
3
4
5
6
symptom does not occur
Problem Symptom Confirmation8
7Symptom Simulation
symptom occurs
DTC Check
DI−131 OK Code
11Preliminary Check
DTC ChartMechanical System Tests
Manual Shifting Test
OK
OK
Chapter 1
(Electronic) Chapter 2
(On−Vehicle)OKChapter 3
(Off
−Vehicle)OK
Matrix Chart of Problem Symptoms
− DI−147
Circuit
InspectionStop Light Signal
 O/D Cancel Signal Check
NG
Parts Inspection
NG
NG NG
Identification of ProblemRepairConfirmation TestEnd
NG
NG
12
NG13
14
15 16
17
9
10
DI−153 − DI−185
18
DI−130
DI−143
DI−131
DI−131
DI−131
DI−147 DI−147
DI−147
P.IN−18
Step 2, 3, 4, 6, 9, 15, 18:
Diagnostic steps permitting the use of the TOYOTA
hand−held tester or TOYOTA brake− out−box.
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−129
296
Author: Date:
1996 LAND CRUISER (RM451U)
AUTOMATIC TRANSMISSION
HOW TO PROCEED WITH TROUBLESHOOTING
Troubleshoot in accordance with the procedure on the following page.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

DI5K6−01
Transmission Control
System Check SheetInspector ’s
Name
:
Customer ’s Name
Registration No.
Registration Year
Frame No.
Date Vehicle
Brought In Odometer Reading
km
mile
/ /
/ /
Date Problem
Occurred
How Often Does
Problem Occur? / /
 Continuous  Intermittent ( times a day)
Symptoms
 Vehicle does not move (  Any position  Particular position )
 No up−shift (  1st → 2nd  2nd → 3rd  3rd → O/D )
 No down−shift (  O/D → 3rd  3rd → 2nd  2nd → 1st )
 Lock−up malfunction
 Shift point too high or too low
 Harsh engagement (  N → D  Lock −up  Any drive position )
 Slip or shudder
 No kick− down
 Others
Check Item Malfunction
Indicator Lamp
DTC Check1st Time
2nd Time
Normal code  Malfunction code (Code )

Normal 
Remains ON
 Normal code  Malfunction code (Code )
DI−130
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
CUSTOMER PROBLEM ANALYSIS CHECK
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

DI5K9−03
Q08225
Q08634
TOYOTA Hand−held Tester
DLC3
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−131
1996 LAND CRUISER (RM451U)
PRE−CHECK
1. DIAGNOSIS SYSTEM
(a) Description
When troubleshooting OBD II vehicles, the only dif-
ference from the usual troubleshooting procedure
is that you connect to the vehicle the OBD II scan
tool complying with SAE J1978 or TOYOTA hand −
held tester, and read off various data output from
the vehicle’s ECM.
OBD II regulations require that the vehicle’s on −
board computer lights up the Malfunction Indicator
Lamp (MIL) on the instrument panel when the com-
puter detects a malfunction in the computer itself or
in drive system components which affect vehicle
emissions. In addition to the MIL lighting up when
a malfunction is detected, the applicable DTCs pre-
scribed by SAE J2012 are recorded in the ECM
memory (See page DI−13).
If the malfunction does not occurs in 3 trips, the MIL goes off but
the DTCs remain recorded in the ECM memory.
To check the DTCs, connect an OBD II scan tool or
TOYOTA hand−held tester to the DLC3 on the ve-
hicle. The OBD II scan tool or TOYOTA hand−held
tester also enables you to erase the DTCs and
check freeze frame data and various forms of en-
gine data (For operating instructions, see the OBDII
scan tool’s instruction book).
DTCs include SAE controlled codes and Manufac-
turer controlled codes.
SAE controlled codes must be set as prescribed by
the SAE, while Manufacturer controlled codes can
be set freely by the manufacturer within the pre-
scribed limits (See page DI−143).
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

Q08225
Q08634
TOYOTA Hand−held Tester
DLC3
DI−132
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
The diagnosis system operates in normal mode
during normal vehicle use, and also has a check
mode for technicians to simulate malfunction symp-
toms and perform troubleshooting. Most DTCs use
2 trip detection logic(*) to prevent erroneous detec-
tion. By switching the ECM to check mode when
troubleshooting, the technician can cause the MIL
to light up for a malfunction that is only detected
once or momentarily (TOYOTA hand−held tester)
(See step 3).
*2 trip detection logic:
When a logic malfunction is first detected, the mal-
function is temporarily stored in the ECM memory.
If the same malfunction is detected again during the 2nd test
drive, this 2nd detection causes the MIL to light up.
2. Normal Mode: INSPECT DIAGNOSIS
(a) Check the MIL. (1) The MIL lights up when the ignition switch is turnedON and the engine is not running.
HINT:
If the MIL does not light up, troubleshoot the combination meter
(See page BE−2 ).
(2) When the engine is started, the MIL should go off.
If the lamp remains on, the diagnosis system has
detected a malfunction or abnormality in the sys-
tem.
(b) Check the DTC.
NOTICE:
TOYOTA hand−held tester only:
When the diagnostic system is switched from the normal
mode to the check mode, it erases all DTCs and freeze
frame data recorded in the normal mode. So before switch-
ing modes, always check the DTCs and freeze frame data,
and note them down. (1) Prepare the OBD II scan tool (complying with SAEJ1978) or TOYOTA hand−held tester.
(2) Connect the OBD II scan tool or TOYOTA hand−
held tester to the DLC3 in the fuse box at the lower
left of the instrument panel.
(3) Turn the ignition switch ON and turn the OBD II scan
tool or TOYOTA hand−held tester switch ON.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

Q08634
TOYOTA Hand−held Tester
DLC3
FI3605
ON
OFF 0.13 sec.
Flashing
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−133
1996 LAND CRUISER (RM451U)
(4) Use the OBD II scan tool or TOYOTA hand−held
tester to check the DTCs and freeze frame data.
Note them down (For operating instructions, see
the OBD II scan tool’s instruction book).
(5) See page DI−143 to confirm the details of the
DTCs.
NOTICE:
When simulating symptoms with an OBD II scan tool (ex-
cluding TOYOTA hand −held tester) to check the DTCs, use
the normal mode. For codes on the DTC chart subject to ”2
trip detection logic”, turn the ignition switch off after the
symptoms have been simulated for the 1st time. Them re-
peat the simulation process again. When the program has
been simulated twice, the MIL lights up and the DTCs are
recorded in the ECM.
3. Check Mode: INSPECT DIAGNOSIS
HINT:
TOYOTA hand−held tester only:
Compared to the normal mode, the check mode has high sens-
ing ability to detect malfunctions. Furthermore, the same diag-
nostic items which are detected in the normal mode can also be
detected in check mode.
(a) Check the DTC. (1) Check the initial conditions.
Battery positive voltage 11 V or more.
Throttle valve fully closed.
Transmission in P position.
Air conditioning switched off.
(2) Turn the ignition switch OFF.
(3) Prepare the TOYOTA hand−held tester.
(4) Connect the TOYOTA hand− held tester to the
DLC3 in the fuse box at the lower left of the instru-
ment panel.
(5) Turn the ignition switch ON and switch the T OYOTA
hand −held tester ON.
(6) Switch the TOYOTA hand −held tester from the nor-
mal mode to the check mode (Check that the MIL
flashes).
(7) Start the engine (The MIL goes).
(8) Simulate the conditions of the malfunction de- scribed by the customer.
NOTICE:
Leave the ignition switch ON until you have checked the
DTCs etc.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010