TOYOTA LAND CRUISER 1998 Factory Repair Manual

BO1JE-03
H20973
Quarter Window Glass
with WeatherstripDivision Bar
Door Glass Run
Door Glass Door Belt Moulding
Service Hole Cover
Door Inside
Handle Bezel No. 1Inside Handle
Power Window
Switch Door Lock Outside Handle
Window Regulator
Door Courtesy Light
Door TrimDoor CheckDoor Hinge
Speaker
Door Hinge
: Specified torque
N´m (kgf´cm, ft´lbf)

Precoated part
27 (275, 20)
26 (265, 19)
5.0 (51, 44 in.´lbf)

8.0 (82, 71 in.´lbf)
26 (265, 19)
8.0 (82, 71 in.´lbf)
Door Inside
Handle Bezel No. 2
Door Check
Cover
23 (235, 17)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
8.0 (82, 71 in.´lbf)
23 (235, 17)
BO-14
- BODYREAR DOOR
2588 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REAR DOOR
COMPONENTS

BO1JF-03
H21407
H21408
H04820
H04752
H04822
: Clip
- BODYREAR DOOR
BO-15
2589 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE DOOR INSIDE HANDLE BEZEL No. 2
Using a screwdriver, remove the door inside handle bezel No.
2 as shown in the illustration.
HINT:
Tape up the screwdriver tip before use.
2. REMOVE DOOR INSIDE HANDLE BEZEL No. 1
(a) Remove the screw.
(b) Using a screwdriver, remove the door inside handle bezel
No. 1 as shown in the illustration.
HINT:
Tape up the screwdriver tip before use.
3. REMOVE POWER WINDOW SWITCH
(a) Using a screwdriver, remove the power window switch as
shown in the illustration.
HINT:
Tape up the screwdriver tip before use.
(b) Disconnect the connector.
4. REMOVE DOOR COURTESY LIGHT
Using a screwdriver, remove the door courtesy light, then dis-
connect the connector.
HINT:
Tape up the screwdriver tip before use.
5. REMOVE DOOR TRIM
(a) Remove the 3 screws and 4 clips.
(b) Insert a screwdriver between the door and door trim to pry
the trim.
NOTICE:
Be careful not to damage the door and door trim.
HINT:
Tape up the screwdriver tip before use.
(c) Pull the trim upward to remove it.

H21409
H04823
H04824
H04825
H04826
BO-16
- BODYREAR DOOR
2590 Author
: Date
:
2004 LAND CRUISER (RM1071U)
6. REMOVE INSIDE HANDLE
(a) Remove the screw and the inside handle.
(b) Disconnect the 2 control cables from the inside handle as
shown in the illustration.
7. REMOVE SPEAKER
Remove the 3 screws and speaker, then disconnect the con-
nector.
8. REMOVE SERVICE HOLE COVER
(a) Remove the clamps and wire harness.
(b) Remove the service hole cover.
NOTICE:
Do not tear the cover.
HINT:
At the time of reassembly, bring out the 2 control cables and
wire harness through the service hole cover.
9. REMOVE DOOR BELT MOULDING
Using a scraper, remove the door belt moulding.
HINT:
Tape up the scraper tip before use.
10. REMOVE DOOR GLASS RUN
11. REMOVE DIVISION BAR
Remove the 2 bolts, screw and division bar.
12. REMOVE DOOR GLASS
Disconnect the glass from the regulator arm and remove the
door glass by pulling it upward.
13. REMOVE QUARTER WINDOW GLASS WITH WEATH-
ERSTRIP
14. REMOVE WINDOW REGULATOR
(a) Disconnect the connector, then remove the 3 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
(b) Loosen the bolt and window regulator.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
HINT:

Remove the regulator through the service hole.

H21415
H21412
H04829
- BODYREAR DOOR
BO-17
2591 Author
: Date
:
2004 LAND CRUISER (RM1071U)

At the time of reassembly, apply MP grease to the window
regulator.
NOTICE:
At the time of reassembly, please refer to the following
item.
Do not apply grease to the spring of the window regulator.
15. REMOVE DOOR LOCK
(a) Remove the screw.
(b) Disconnect the connector.
(c) Disconnect the link from outside handle.
(d) Using a torx wrench, remove the 3 screws and door lock
through the service hole.
Torx wrench: T30 (Part No. 09042-00010 or locally
manufactured tool)
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
HINT:
At the time of reassembly:

Apply adhesive to the 3 screws.
Part No. 08833-00070, THREE BOND 1324 or equiva-
lent.

Remove the protector, and apply MP grease to the sliding
and rotating parts of the door lock.
16. REMOVE OUTSIDE HANDLE
Remove the 2 bolts and outside handle.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)

BO1JH-01
- BODYREAR DOOR
BO-19
2593 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-15).

BO1L0-05
H16046
Headrest
Headrest SupportRear Seat Shoulder
Belt CoverRear Seat
Shoulder Belt Guide
Rear Seat Outer Belt
Reclining Adjuster
Release Handle No. 1 Reclining Cover
Corner Pad
Rear No. 1
Seat Adjuster
Seat Adjuster
Control Cable Seatback Cover
Seatback Pad
Seatback Frame No. 1 ProtectorSeatback Board
Protector
Rear No. 1 Seat AdjusterReclining Inner Cover
Corner Pad
No. 1 Reclining Cover
Hinge
CoverSeat Cushion
Cover
Seat Cushion Pad
Seat Cushion FrameReclining Remote
Control Lever Knob
Hinge Cover
Fold Seat
Stopper Band
Armrest Seat Cushion
Under Cover
Lock Striker
Stay Cover
RH No. 1 Leg
StayLH No. 1 Leg Stay Rear Seat
StayRear Seat
Cushion HingeHinge Cover
Hinge CoverNo. 1 Fold Seat
Lock Control Cable
Seat
Lock
CoverRear Seat
Inner Belt
: Specified torque

Non-reusable part
Hog Ring

Hog Ring
42 (430, 31)
Armrest Hinge
Hinge Cover
41 (420, 30)
Hinge Cover
Rear Seat Lock
Bracket
Seat Cushion
Under Cover
Sub-Assembly
42 (430, 31)
C
41 (420, 30)
N´m (kgf´cm, ft´lbf) BO-1 18
- BODYREAR NO.1 SEAT (LH)
2692 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REAR NO.1 SEAT (LH)
COMPONENTS

BO1L2-06
H05322
H05304
H05308
BO-120
- BODYREAR NO.1 SEAT (LH)
2694 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE HEADRESTS
2. REMOVE SEATBACK BOARD
Using a screwdriver, remove the seatback board as shown in
the illustration.
HINT:
Tape the screwdriver tip before use.
3. REMOVE RECLINING ADJUSTER RELEASE HANDLE
(a) Using a screwdriver, remove the cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw and reclining adjuster release handle.
4. REMOVE NO. 1 RECLINING COVERS
(a) Remove the 4 hog rings and open the seatback cover.
HINT:
At the time of reassembly, please refer to the following item.
When installing hog rings, take care to prevent wrinkles as little
as possible.
(b) Remove the 2 corner pads.
(c) Remove the 2 screws and 2 No. 1 reclining covers as
shown in the illustration.
5. REMOVE SEAT CUSHION UNDER COVERS
Remove the 2 screws and 2 seat cushion under covers.
6. REMOVE SEAT CUSHION UNDER COVER SUB-AS-
SEMBLY
(a) Using a screwdriver, disengage the hooks as shown in the
illustration.
HINT:
Tape the screwdriver tip before use.

H05321
H05329
H07957
H07940
H05324
- BODYREAR NO.1 SEAT (LH)
BO-121
2695 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(b) Remove 10 screws and seat cushion under cover sub-
assembly.
7. REMOVE NO. 1 FOLD SEAT LOCK CONTROL CABLE
Remove the 2 clamps and No. 1 fold seat lock control cable as
shown in the illustration.
8. REMOVE RH NO. 1 SEAT LEG STAY
Using a screwdriver, remove the 2 E-rings and No. 1 seat leg
stay.
HINT:
Tape the screwdriver tip before use.
9. REMOVE RH REAR SEAT LOCK
(a) Remove the screw and rear seat lock cover.
(b) Remove the bolt, seat belt anchor and inner belt.
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
(c) Remove the RH rear seat lock.
10. REMOVE SEATBACK ASSEMBLY
(a) Remove the 3 screws and seat belt reclining detecting
part.
Torque: 3.9 N´m (40 kgf´cm, 35 in.´lbf)

H05730
A
H05325
H05326
H05327
H05331
BO-122
- BODYREAR NO.1 SEAT (LH)
2696 Author
: Date
:
2004 LAND CRUISER (RM1071U)
HINT:
At the time of reassembly, please refer to the following items.

Tighten the 2 screws on the seatback side.

Fold down the seatback forward and raise it up to the first
lock position.

Turn A to the rear side of the seat cushion for initial posi-
tioning.

Check visually that the reference holes are penetrated.

Tighten the screws on the cushion side of seat belt reclin-
ing detecting part.
(b) Loosen the nut, remove the reclining connecting wire of
LH side edge.
(c) Remove the reclining connecting wire of RH side edge.
(d) Remove the 4 bolts and seatback assembly.
Torque: 41 N´m (420 kgf´cm, 30 ft´lbf)
11. w/ Armrest:
REMOVE ARMREST
(a) Remove the 2 nuts and armrest.
(b) Remove the 2 screws and 2 hinge covers.
(c) Remove the 2 bolts and hinges.
12. REMOVE SEATBACK FRAME
(a) Using a screwdriver, remove the rear seat shoulder belt
cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 4 headrest supports.
(c) Disengage the hooks, remove the seatback frame.
13. REMOVE SEAT ADJUSTER CONTROL CABLE

H05332
H05333
H07956
- BODYREAR NO.1 SEAT (LH)
BO-123
2697 Author
: Date
:
2004 LAND CRUISER (RM1071U)
14. REMOVE REAR SEAT OUTER BELT
(a) Remove the 2 bolts and rear seat shoulder belt guide.
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
HINT:
At the time of reassembly, please refer to the following item.
Install the shoulder belt guide to the seatback frame with a slit
the guide facing to the rear side of the vehicle.
(b) Remove the 2 nuts and rear seat outer belt.
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
15. REMOVE NO. 1 PROTECTOR
16. REMOVE SEATBACK COVER
Remove the hog rings and seatback cover.
HINT:
At the time of reassembly, please refer to the following item.
When installing hog rings, take care to prevent wrinkles as little
as possible.
17. REMOVE SEAT CUSHION FRAME
Remove the hog rings and seat cushion frame.
HINT:
At the time of reassembly, please refer to the following item.
When installing hog rings, take care to prevent wrinkles as little
as possible.
18. REMOVE REAR NO. 1 SEAT ADJUSTER
(a) Remove the 2 bolts and rear No. 1 seat outer adjuster.
Torque: 41 N´m (420 kgf´cm, 30 ft´lbf)
(b) Remove the 2 bolts and rear No. 1 seat inner adjuster.
Torque: 41 N´m (420 kgf´cm, 30 ft´lbf)
(c) Remove the 2 hinge covers from the outer and inner ad-
juster.
19. REMOVE REAR SEAT STAY
Remove the 2 bolts and rear seat stay.
20. REMOVE LH NO. 1 SEAT LEG STAY
Using a screwdriver, remove the spring nut, E-ring and LH No.
1 seat leg stay.
21. REMOVE REAR SEAT CUSHION HINGE
(a) Using a screwdriver, remove the spring nut and E-ring.
(b) Remove the 2 hinge pins, 2 cushion spacers, 2 cushion
support springs and 2 rear seat cushion hinges.
22. REMOVE LH REAR SEAT LOCK
Unfasten the bolt, then remove the inner belt and LH rear seat
lock.