TOYOTA PRIUS 2001 Service Repair Manual

PP3AD±01
± PREPARATIONAIR CONDITIONING
PP±57
11 8 Author: Date:
2001 PRIUS (RM778U)
AIR CONDITIONING
SST (Special Service Tools)
07110±58060Air Conditioner Service Tool Set
(07117±78050)Refrigerant Charging Gauge
(07117±88060)Refrigerant Charging HoseDischarge (Red)
(07117±88070)Refrigerant Charging HoseSuction (Blue)
(07117±88080)Refrigerant Charging HoseUtility (Green)
(07117±58060)Refrigerant Drain Service Valve
(07117±58080)Quick Disconnect AdapterDischarge (diam. 16 mm)
(07117±58090)Quick Disconnect AdapterSuction (diam. 13 mm)
(07117±58070)T±Joint
07116±38360Gas Leak Detector Assembly
07112±76050Magnetic Clutch Stopper
07112±66040Magnetic Clutch Remover

PP±58
± PREPARATIONAIR CONDITIONING
11 9 Author: Date:
2001 PRIUS (RM778U)
09870±00015A/C Quick Joint Puller No.1Suction tube
09870±00025A/C Quick Joint Puller No.2Liquid tube

PP3AE±01
± PREPARATIONAIR CONDITIONING
PP±59
2001 PRIUS (RM778U)
RECOMMENDED TOOLS
09040±00011Hexagon Wrench Set .
(09043±20050)Socket Hexagon Wrench 5.Expansion valve
5.0 mm (0.20 in.)
(09043±20100)Socket Hexagon Wrench 10.Radiator & condenser module
10 mm (0.39 in.)
09082±00040TOYOTA Electrical Tester.
09216±00021Belt Tension Gauge .
09905±00013Snap Ring Pliers .

PP3AF±02
PP±60
± PREPARATIONAIR CONDITIONING
2001 PRIUS (RM778U)
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
ThermometerSensor, ECT switch
Torque wrench
Dial indicatorMagnetic clutch
Plastic hammerMagnetic clutch

PP3AG±01
± PREPARATIONAIR CONDITIONING
PP±61
2001 PRIUS (RM778U)
LUBRICANT
ItemCapacityClassification
Compressor oil±ND±OIL 8 or equivalent
When replacing condenser40 cc (1.4 fl.oz.)
When replacing evaporator40 cc (1.4 fl.oz.)
When replacing compressor120 cc (4.1 fl.oz.)

SS0ZS±01
4
5
6
7
8
9
10
11
B06431
Bolt Type
Hexagon Head Bolt
Normal Recess Bolt Deep Recess BoltStud Bolt Weld BoltClass
4T
5T
6T
7T
8T
9T
10T
11 T
No Mark
w/ WasherNo MarkNo Mark
w/ Washer
± SERVICE SPECIFICATIONSSTANDARD BOLT
SS±1
123 Author: Date:
2001 PRIUS (RM778U)
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH

SS0ZT±01
SS±2
± SERVICE SPECIFICATIONSSTANDARD BOLT
2001 PRIUS (RM778U)
SPECIFIED TORQUE FOR STANDARD BOLTS
Specified torque
ClassDiameter
mm
Pitch
mmHexagon head boltHexagon flange boltClassmmmmN´mkgf´cmft´lbfN´mkgf´cmft´lbf
4T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.55
12.5
26
47
74
11 555
130
260
480
760
1,15048 in.´lbf
9
19
35
55
836
14
29
53
84
±60
145
290
540
850
±52 in.´lbf
10
21
39
61
±
5T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.56.5
15.5
32
59
91
14065
160
330
600
930
1,40056 in.´lbf
12
24
43
67
1017.5
17.5
36
65
100
±75
175
360
670
1,050
±65 in.´lbf
13
26
48
76
±
6T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.58
19
39
71
11 0
17080
195
400
730
1,100
1,75069 in.´lbf
14
29
53
80
1279
21
44
80
125
±90
210
440
810
1,250
±78 in.´lbf
15
32
59
90
±
7T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.510.5
25
52
95
145
23011 0
260
530
970
1,500
2,3008
19
38
70
108
16612
28
58
105
165
±120
290
590
1,050
1,700
±9
21
43
76
123
±
8T
8
10
121.25
1.25
1.2529
61
11 0300
620
1,10022
45
8033
68
120330
690
1,25024
50
90
9T
8
10
121.25
1.25
1.2534
70
125340
710
1,30025
51
9437
78
140380
790
1,45027
57
105
10T
8
10
121.25
1.25
1.2538
78
140390
800
1,45028
58
10542
88
155430
890
1,60031
64
11 6
11 T
8
10
121.25
1.25
1.2542
87
155430
890
1,60031
64
11 647
97
175480
990
1,80035
72
130

SS0ZU±01
6N
8N
10N
11 N
12N
B06432
Nut Type
Present Standard
Hexagon Nut
Cold Forging Nut Cutting Processed NutClass
4N
5N (4T)
6N
7N (5T)
8N
10N (7T)
11 N
12N Old Standard Hexagon Nut
No Mark (w/ Washer)No Mark
*
No Mark (w/ Washer)
No Mark
No Mark
*: Nut with 1 or more marks on one side surface of the nut.
± SERVICE SPECIFICATIONSSTANDARD BOLT
SS±3
2001 PRIUS (RM778U)
HOW TO DETERMINE NUT STRENGTH
HINT:
Use the nut with the same number of the nut strength classification or the greater than the bolt strength clas-
sification number when tightening parts with a bolt and nut.
Example: Bolt = 4T
Nut = 4N or more

SS0MG±01
SS±4
± SERVICE SPECIFICATIONSMAINTENANCE
126 Author: Date:
2001 PRIUS (RM778U)
MAINTENANCE
SERVICE DATA
Front axle and suspension
Ball joint vertical play Maximum
0 mm (0 in.)

SS0MH±04
± SERVICE SPECIFICATIONSMAINTENANCE
SS±5
2001 PRIUS (RM778U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front seat x Body3737527
Front suspension member x Body Bolt A11 31,15283Front sus ension member x Body Bolt A
(See page MA±7) Bolt B
11 3
157
1,152
1,600
83
11 6
Rear suspension member x Body9091866