high beam TOYOTA RAV4 1996 Service Repair Manual

Fig. 3: Testing Generator Full Field Output (Typical)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
LOAD TEST
1. Connect an ammeter as described in NO
-LOAD TEST , step 1) . See Fig. 2 . Start engine. Turn on high
beam headlights and place heater blower control on HI. Increase engine speed to 2000 RPM.
2. Check ammeter reading. Ammeter should read 30 amps or more. If amperage is less than specified, repair
or replace generator.
BENCH TESTING
BRUSHES
1. Brushes should slide smoothly in holders. Replace brushes if damaged or worn. On Tundra and 4Runner,
new brush exposed length should be .374-.453" (9.5-11.5 mm). On all other models, new brush exposed
length should be .413" (10.5 mm).
2. On all models, minimum exposed length should be more than .059" (1.5 mm). There are 2 different brush
holders used. One brush holder is replaced as an assembl
y, and the other has replaceable brushes. If
NOTE: If battery is fully charged, disable ignition system. Crank engine for about 15
seconds to partially discharge battery.
NOTE: If battery is fully charged, generator load test results may be less than 30 amps.

1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Generators & Regulators
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System
2 - DOME 15 Amp Personal Lights, Open Door Warning Light, Clock
3 - EFI 15 Amp Multiport Fuel Injection System/Sequential Multiport Fuel Injection System
4 - HAZ-HORN 15 Amp Emergency Flashers, Horns
5 - ALT-S 5 Amp Charging system
6 - SPARE 15 Amp Spare fuse
7 - SPARE 7.5 Amp Spare fues
8 - H-LP (LH) 15 Amp Left-Hand Headlight
9 - H-LP (RH) 15 Amp Right-Hand Headlight
10 - DRL 7.5 Amp Daytime Running Light System
11 - H-LP LH-L 10 Amp Left Hand Headlight (Low Beam)
12 - H-LP RH-L 10 Amp Right Hand Headlight (Low Beam)
13 - H-LP LH-H 10 Amp Left Hand Headlight (High Beam)
14 - H-LP RH-H 10 Amp Right Hand Headlight (High Beam)
15 - TAIL 10 Amp Tail Lights, Parking Lights, License Plate Lights, Interior Lights
16 - GAUGE 10 Amp Gauges And Meters, Service Reminder Indicators (Except Discharge And Open
Door Warning Lights), Back-up Lights, Air Conditioning System, Power Windows, Rear Window
Defogger, Center Differential Lock System, Electronically Controlled Automatic Transaxle System
17 - TURN 7.5 Amp Turn Signal Lights
18 - CIG & RAD 15 Amp Cigarette Lighter, Clock, Car Audio System, Power Rear View Mirrors
19 - DEF-I/UP 7.5 Amp Multiport Fuel Injection System/Sequential Multiport Fuel Injection System
20 - IGN 7.5 Amp Multiport Fuel Injection System/Sequential Multiport Fuel Injection System,
Discharge Warning Light
21 - ECU-IG 7.5 Amp Anti-Lock Brake Syste, Electronically Controlled Automatic Transmission
System
22 - WIPER 20 Amp Windshield Wipers And Washer, Rear Window Wiper And Washer
23 - SRS 7.5 Amp SRS Airbag System
24 - OBD 7.5 Amp On-Board Diagnostic System
25 - STOP 10 Amp Stop Lights
26 - A/C 7.5 Amp Air Conditioning System
27 - MAIN No. 1 30 Amp Starting System, Headlights
28 - RDI FAN 30 Amp Electric Cooling Fan
29 - CDS FAN 30 Amp Electric Cooling Fan
30 - POWER 30 Amp Power Windows, Power Door Lock System
31 - DEF 30 Amp Rear Window Defogger
32 - AM 1 40 Amp CIG & RAD, WIPER, GAUGE, ECU-IG, TURN, TAIL, and PANEL fuses
33 - MAIN 80 Amp AM 2, HAZ-HORN, EFI, DOME, RADIO and ALT-S fuses
34 - ALT 100 Amp Tail lights, ABS, RADIO, HTR, AM 1, POWER, STOP and DEF fuses

1999 Toyota RAV4
MAINTENANCE INFORMATION 1997-99 MAINTENANCE Toyota Maintenance Information
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35 - HTR 50 Amp Air Conditioning system
36 - ABS 60 Amp Anti-Lock brake system
Fuse & Circuit Breaker Identificatio - 1998
1 - H-LP (LH) 15 Amp Left-Hand Headlight
2 - H-LP (RH) 15 Amp Right-Hand Headlight
3 - SPARE 10 Amp Spare fuse
4 - SPARE 15 Amp Spare fuse
5 - AM2 5 Amp Multiport Fuel Injection System/Sequential Multiport Fuel Injection System, SRS
Airbag System, Seat Belt Pretensioners, Starting System, Discharge Warning Light
6 - ALT-S 5 Amp Charging system
7 - HAZ 10 Amp Emergency Flashers
8 - EFI 20 Amp (USA) or 15 Amp (Canada)Multiport Fuel Injection System/Sequential Multiport Fuel
Injection System
9 - DOME 15 Amp Personal Lights, Open Door Warning Light, Clock
10 - IGN 20 Amp Charging System
11 - H-LP LH-H 10 Amp Left Hand Headlight (High Beam)
12 - H-LP RH-H 10 Amp Right Hand Headlight (High Beam)
13 - H-LP LH-L 10 Amp Left Hand Headlight (Low Beam)
14 - H-LP RH-L 10 Amp Right Hand Headlight (Low Beam)
15 - SEAT-HTR 10 Amp No Circuit
16 - PWR OUTLET 15 Amp Power Outlet
17 - CIG 15 Amp Cigarette Lighter, Clock, Car Audio System, Power Rear View Mirrors, Electronically
Controlled Automatic Transmission
18 - SRS-SCC 10 Amp SRS Airbag System, Seat Belt Pretensioners
19 - WIPER 20 Amp Windshield Wipers And Washer, Rear Window Wiper And Washer
20 - ECU-IG 10 Amp Electronically Controlled Automatic Transmission System, Rear Window
Defogger, Center Differential Lock System, Electric Moon Roof, Multiport Fuel Injection System,
Electric Cooling Fan, Anti-Lock Brake System, Cruise Control System
21 - TURN & GAUGE 10 Amp Turn Signal Lights, Gauges & Meters, Back-Up Lights, Service
Reminder Indicators, Air Conditioning System, Daytime Running Light System
22 - STOP 10 Amp Stop Lights, High Mounted Stop Light, Electronically Controlled Automatic
Transmission System, Anti-Lock Brake System
23 - TAIL 15 Amp Gauges & Meters, Emergency Flashers, Cigarette Lighter, Center Differential Lock
System, Clock, Rear Window Defogger, Air Conditioning System, Electronically Controlled Automatic
Transmission System, Car Audio System, Tail Lights, License Plate Lights, Parking Lights, Instrument
Panel Light Control, Side Marker Lights
24 - OBD 10 Amp On-Board Diagnosis System
25 - SRS-B 10 Amp SRS Air Bag Warning Light

1999 Toyota RAV4
MAINTENANCE INFORMATION 1997-99 MAINTENANCE Toyota Maintenance Information
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WHEEL BEARING INSPECTION
Raise and support vehicle. Remove wheel and brake drum, or rotor (if equipped). Position dial indicator with
stem against center of axle hub. Move axle hub in and out while observing dial indicator. Replace hub if axial
play exceeds .002" (.05 mm). Measure hub axial runout. Replace hub if runout exceeds .0028" (.07 mm).
WHEEL BEARING ADJUSTMENT
Hubs must be replaced if axle end play or runout are not within specification. No adjustment is available. See
WHEEL BEARINGS (HUBS)
under REMOVAL & INSTALLATION
REMOVAL & INSTALLATION
AXLE BEAM
Removal (ECHO)
1. Raise and support vehicle. Remove rear wheels and brake drums. Disconnect brakelines from flex hoses,
remove retaining clips from shock absorbers and plug openings. Disconnect ABS sensor and remove
harness clamp from axle beam. Disconnect parking brake cable from backing plate and remove cable
clamp from axle beam. Remove axle hub assemblies. Remove backing plate assemblies, with brake shoes
still attached.
2. Remove high-mounted stop light from rear package tray. Remove 2 clips and remove package tray.
Remove rear seat. Remove door scuff plate and door opening trim. See Fig. 5
. Remove rear seat outer
seat belts and remove quarter trim panels. On 2 door models, remove outer anchor for front seat shoulder
belt and remove roof side inner garnish. On all models, remove room partition board.
3. Using 2 floor jacks, support rear axle beam under each coil spring. While holding shock absorber shaft,
remove the 2 upper nuts, disconnecting lower suspension supports from body. Lower jacks slowly.
Remove coil springs and insulators. Remove axle beam-to-
body bolts. Remove axle beam. NOTE: See SPECIFICATIONS & PROCEDURES
in WHEEL ALIGNMENT article.

1999 Toyota RAV4
1999-2000 SUSPENSION Rear - Front Wheel Drive
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1999 ACCESSORIES & EQUIPMENT
Steering Column Switches - Trucks
DESCRIPTION
Headlight and turn signal switch (left side of column) and wiper/washer switch (right side of column) are part of
the combination switch. Lever for tilt steering (if equipped) is on left side of column.
COMPONENT TESTS
HEADLIGHT, DIMMER & PASSING SWITCHES
With headlight switch in specified position, check continuity between specified terminals of headlight switch
connectors. See HEADLIGHT SWITCH CONTINUITY TEST
table and/or DIMMER & PASSING
SWITCHES CONTINUITY TEST table. For switch terminal locations, see Fig. 1 . If continuity is not as
specified, replace headlight switch.
HEADLIGHT SWITCH CONTINUITY TEST
DIMMER & PASSING SWITCHES CONTINUITY TEST (ALL MODELS) WARNING:Deactivate air bag system before performing any service operation. See
AIR BAG RESTRAINT SYSTEMS article. DO NOT apply electrical power to
any component on steering column without first deactivating air bag
system. Air bag may deploy.
NOTE: For information on cruise control switch (right side of column), see appropriate
CRUISE CONTROL SYSTEMS article.
Application & Switch Position(1) Terminals No.Continuity
Land Cruiser, Sienna, RAV4, Tacoma & 4Runner
OFFNoneNo
TAIL14 & 16Yes
HEAD13, 14 & 16Yes
With AUTO (2) 12 & 16Yes
(1)See Fig. 1 .
(2)Land Cruiser and Sienna only.
Switch Position(1) Terminals No.Continuity
High Beam7 & 16Yes
Low Beam16 & 17Yes
Passing7, 8 & 16Yes

1999 Toyota RAV4
1999 ACCESSORIES & EQUIPMENT Steering Column Switches - Trucks

1999 Toyota RAV4
1999 ACCESSORIES & EQUIPMENT Steering Column Switches - Trucks
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