TOYOTA SIENNA 2007 Service Repair Manual

U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–21
AX
HINT:
*1: Drive at such a speed in the uppermost gear, to
engage lock-up. The vehicle can be driven at a
speed lower than that in the above diagram under
the lock-up condition.
NOTICE:
If necessary to drive the vehicle for
approximately 30 minutes to detect DTC P0711
(ATF temperature sensor malfunction).
G031593E28

AX–136U151F AUTOMATIC TRANSAXLE – VALVE BODY ASSEMBLY
AX
REMOVAL
1. REMOVE ENGINE UNDER COVER NO.1
2. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
3. DRAIN AUTOMATIC TRANSAXLE FLUID (See page
AX-131)
4. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-
ASSEMBLY
(a) Remove the 18 bolts, oil pan and gasket.
NOTICE:
Some fluid will remain in the oil pan. Carefully
remove the oil pan so that the fluid remaining in
the pan does not spill out.
(b) Remove the 2 magnets from the oil pan.
(c) Examine particles in the pan.
(1) Collect any steel chips using the removed
magnets. Look carefully at the chips and
particles in the pan and on the magnets to see
the type of wear which might be found in the
transaxle.
Result:
Steel (magnetic):
Wear of the bearing, gear or plate
Brass (non-magnetic):
Wear of the bearing
5. DISCONNECT TRANSMISSION WIRE
(a) Disconnect the 7 shift solenoid valve connectors.
(b) Remove the bolt and lock plate, and disconnect the
ATF temperature sensor.
C091925
D030865
AT00103
C091927E04

U151F AUTOMATIC TRANSAXLE – VALVE BODY ASSEMBLYAX–137
AX
6. REMOVE VALVE BODY OIL STRAINER ASSEMBLY
(a) Remove the 3 bolts and oil strainer.
NOTICE:
Be careful when removing the oil strainer as
fluid will come out.
(b) Remove the O-ring from the valve body oil strainer
assembly.
7. REMOVE TRANSMISSION VALVE BODY ASSEMBLY
(a) Support the valve body assembly and remove the
17 bolts and the transmission valve body assembly.
(b) Remove the check ball body and the spring.
(c) Remove the bolt and lock plate from the valve body
assembly.
(d) Remove the shift solenoid valve SL3 and SLT from
the valve body assembly.
C091931
C091932
C091933
C050017
C089112

AX–138U151F AUTOMATIC TRANSAXLE – VALVE BODY ASSEMBLY
AX
(e) Remove the bolt and shift solenoid valve S4 from
the valve body assembly.
(f) Remove the shift solenoid valve SR from the valve
body assembly.
(g) Remove the bolt and shift solenoid valve DSL from
the valve body assembly.
(h) Remove the bolt and shift solenoid valve SL2 from
the valve body assembly.
(i) Remove the bolt and shift solenoid valve SL1 from
the valve body assembly.
D026442
D026438
D026443
C089113
C089115

U151F AUTOMATIC TRANSAXLE – VALVE BODY ASSEMBLYAX–139
AX
INSTALLATION
1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY
(a) Install the shift solenoid valve SL1 to the valve body
assembly with the bolt.
Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf)
(b) Install the shift solenoid valve SL2 to the valve body
assembly with the bolt.
Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
(c) Install the shift solenoid valve DSL to the valve body
assembly with the bolt.
Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
(d) Install the shift solenoid valve SR to the valve body
assembly.
(e) Install the shift solenoid valve S4 to the valve body
assembly with the bolt.
Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
C089115
C089113
D026443
D026438
D026442

AX–140U151F AUTOMATIC TRANSAXLE – VALVE BODY ASSEMBLY
AX
(f) Install the shift solenoid valve SL3 and SLT to the
valve body assembly.
(g) Install the lock plate to the valve body assembly with
the bolt.
Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf)
(h) Install the spring and check ball body.
(i) Align the groove of the manual valve with the pin of
the lever.
(j) Install the 17 bolts.
Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
NOTICE:
• Push the valve body against the accumulator
piston springs and check ball body to install
the valve body.
• First, temporarily tighten the bolts marked
with (1) in the illustration because they are
positioning bolts.
Bolt length:
Bolt A:
41 mm (1.614 in.)
Bolt B:
57 mm (2.244 in.)
Bolt C:
25 mm (0.984 in.)
2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY
(a) Coat a new O-ring with ATF.
(b) Install the O-ring to the oil strainer.
C089112
C050017
C091933E05
C091932

U151F AUTOMATIC TRANSAXLE – VALVE BODY ASSEMBLYAX–141
AX
(c) Install the oil strainer with the 3 bolts.
Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
3. INSTALL TRANSMISSION WIRE
(a) Coat the O-ring with ATF.
(b) Install the ATF temperature sensor with the lock
plate and bolt.
Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf)
(c) Connect the 7 shift solenoid valve connectors.
4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-
ASSEMBLY
(a) Install the 2 magnets in the oil pan.
(b) Apply seal packing or equivalent to the 18 bolts.
Seal packing:
THREE BOND 2430 or equivalent
(c) Install the oil pan and new gasket with the 18 bolts
to the transaxle case.
Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf)
NOTICE:
Tighten the bolts within 10 minutes of sealant
application.
5. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
6. ADD AUTOMATIC TRANSAXLE FLUID
7. CHECK FLUID LEVEL IN AUTOMATIC TRANSAXLE
(See page AX-123)
8. INSTALL ENGINE UNDER COVER NO.1
9. RESET MEMORY
HINT:
(See page AX-16)
C091931
C091927E04
D030865
C091925

AX–22U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEM
AX
PROBLEM SYMPTOMS TABLE
HINT:
• If a normal code is displayed during the diagnostic trouble
code check although the trouble still occurs, check the
electrical circuits for each symptom in the order given in
the charts on the following pages and proceed to the page
given for troubleshooting.
• The Matrix Chart is divided into 2 chapters.
• When the circuit on which mark *1 is attached is a
malfunction, DTC could be output.
Refer to the table below when the trouble cause is considered
to be electrical. If the instruction PROCEED TO NEXT
CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS
TABLE is given in the flowchart of each circuit, inspect the
suspected areas in descending order for each symptom. If
the trouble still occurs even though there are no
abnormalities in the inspections listed for the symptoms,
check and replace the ECM.
1. Chapter 1: Electronic Circuit Matrix Chart
Symptom Suspected Area See page
No down-shift (A particular gear, from 1st to 4th gear,
is not down-shifted)ECMIN-30
No down-shift (5th -> 4th)Transmission control switch (D <--> 4 position) circuitAX-38
Shift solenoid valve S4 circuit *1AX-104
ECMIN-30
No up-shift (A particular gear, from 1st to 4th gear, is
not up-shifted)ECMIN-30
No up-shift (4th -> 5th)Transmission control switch (D <--> 4 position) circuitAX-38
Shift solenoid valve S4 circuit *1AX-104
ECMIN-30
No lock-upStop light switch circuit *1AX-56
Engine coolant temp. sensor circuit *1ES-56
ECMIN-30
No lock-up off ECMIN-30
Shift point too high or too lowThrottle position sensor circuit *1ES-56
ECMIN-30
Up-shift to 5th from 4th while shift lever is in 4 positionTransmission control switch (D <--> 4 position) circuitAX-38
ECMIN-30
Up-shift to 5th from 4th while engine is coldEngine coolant temp. sensor circuit *1ES-56
ECMIN-30
Up-shift to 2nd from 1st while shift lever is in L positionTransmission control switch (L <--> 2 position) circuit *1AX-38
ECMIN-30
Harsh engagement (N -> D)Shift solenoid valve SL1 circuit *1AX-70
ECMIN-30
Harsh engagement (Lock-up) ECMIN-30
Harsh engagement (Any driving position) ECMIN-30
Poor acceleration ECMIN-30
No kick-down ECMIN-30
Engine stalls when starting off or stopping ECMIN-30
Malfunction in shiftingPark/neutral position switch circuit *1AX-38
Transmission control switch (D <--> 4 position) circuitAX-38
ECMIN-30

U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–23
AX
2. Chapter 2: On-Vehicle Repair and Off-Vehicle Repair
Symptom Suspected Area See page
Vehicle does not move in any forward position and in
reverse positionsValve body assemblyAX-136
U/D brake (B3)AX-181
Torque converter clutchAX-172
Vehicle does not move in R positionValve body assemblyAX-136
Reverse clutch (C2)AX-181
1st and reverse brake (B2)AX-181
No up-shift (1st -> 2nd)Valve body assemblyAX-136
2nd and O/D brake (B1)AX-181
No up-shift (2nd -> 3rd)Valve body assemblyAX-136
Direct and O/D clutch (C0)AX-181
No up-shift (3rd -> 4th)Valve body assemblyAX-136
2nd and O/D brake (B1)AX-181
No up-shift (4th -> 5th)Shift solenoid valve S4AX-74
Valve body assemblyAX-136
U/D clutch (C3)AX-181
No down-shift (5th -> 4th)Shift solenoid valve S4AX-74
Valve body assemblyAX-136
No down-shift (4th -> 3rd) Valve body assemblyAX-136
No down-shift (3rd -> 2nd) Valve body assemblyAX-136
No down-shift (2nd -> 1st) Valve body assemblyAX-136
No lock-up or No lock-up offShift solenoid valve DSLAX-60
Valve body assemblyAX-136
Torque converter clutchAX-172
Harsh engagement (N -> D)Shift solenoid valve SL1AX-66
Valve body assemblyAX-136
C1 accumulatorAX-181
Forward clutch (C1)AX-181
No. 1 one-way clutch (F1)AX-181
U/D one-way clutch (F2)AX-181
Harsh engagement (Lock-up)Shift solenoid valve SL2AX-82
Valve body assemblyAX-136
Torque converter clutchAX-172
Harsh engagement (N -> R)Valve body assemblyAX-136
C2 accumulatorAX-181
Reverse clutch (C2)AX-181
1st and reverse brake (B2)AX-181
Harsh engagement (1st -> 2nd -> 3rd -> 4th -> 5th)Shift solenoid valve SLTAX-116
Valve body assemblyAX-136
Harsh engagement (1st -> 2nd)Valve body assemblyAX-136
2nd and O/D brake (B1)AX-181
Harsh engagement (2nd -> 3rd)Valve body assemblyAX-136
C0 accumulatorAX-181
Direct and O/D clutch (C0)AX-181
Harsh engagement (3rd -> 4th)Valve body assemblyAX-136
2nd and O/D brake (B1)AX-181
Harsh engagement (4th -> 5th)Valve body assemblyAX-136
C3 accumulatorAX-181
U/D clutch (B3)AX-181

AX–24U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEM
AX
Harsh engagement (5th -> 4th)Valve body assemblyAX-136
B3 accumulatorAX-181
Slip or shudder (Forward and reverse: After warm-up)Valve body assemblyAX-136
Oil strainerAX-136
Direct and O/D clutch (C0)AX-181
Forward clutch (C1)AX-181
U/D clutch (C3)AX-181
2nd and brake (B1)AX-181
U/D brake (B3)AX-181
No. 1 one-way clutch (F1)AX-181
U/D one-way clutch (F2)AX-181
Torque converter clutchAX-172
Slip or shudder (Particular position: Just after engine
starts)Torque converter clutchAX-172
Slip or shudder (R position)Reverse clutch (C2)AX-181
1st and reverse brake (B2)AX-181
Slip or shudder (1st)Forward clutch (C1)AX-181
No. 1 one-way clutch (F1)AX-181
U/D one-way clutch (F2)AX-181
Slip or shudder (2nd) 2nd and O/D brake (B1)AX-181
Slip or shudder (3rd) Direct and O/D clutch (C0)AX-181
Slip or shudder (4th) 2nd and O/D brake (B1)AX-181
Slip or shudder (5th) U/D clutch (C3)AX-181
Shift position too high or too low Shift solenoid valve SLTAX-116
No engine braking (1st +- 4th: D position) U/D brake (B3)AX-181
No engine braking (1st: L (1) position)Valve body assemblyAX-136
1st and reverse brake (B2)AX-181
No engine braking (2nd: 2 position)Valve body assemblyAX-136
2nd and O/D brake (B1)AX-181
No engine braking (3rd: 3 position) U/D brake (B3)AX-181
No kick-down Valve body assemblyAX-136
Poor acceleration (All positions)Shift solenoid valve SLTAX-116
Torque converter clutchAX-172
Poor acceleration (5th)U/D clutch (C3)AX-181
U/D planetary gear unitAX-181
Engine stalls when starting off or stoppingShift solenoid valve DSLAX-60
Torque converter clutchAX-172 Symptom Suspected Area See page