coolant TOYOTA SIENNA 2007 Service User Guide

ES–2602GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
1. Connect the intelligent tester to the DLC3 (Procedure "A").
2. Start the engine and warm it up with all the accessories switched off, until the engine coolant
temperature stabilizes (Procedure "B").
3. Run the engine at an engine speed of between 2500 rpm and 3000 rpm for at least 3 minutes
(Procedure "C").
4. While running the engine at 3000 rpm for 2 seconds and at 2000 rpm for 2 seconds, check the
waveforms of the A/F and HO2 sensors using the tester (Procedure "D").
HINT:
• If either of the voltage outputs of the Air-Fuel Ratio (A/F) or Heated Oxygen (HO2) sensor does not
fluctuate, or either of the sensors makes a noise, the sensor may be malfunctioning.
• If the voltage outputs of both the sensors remain lean or rich, the air-fuel ratio may be extremely
lean or rich. In such cases, perform the following A/F CONTROL using the intelligent tester.
• If the Three-Way Catalytic Converter (TWC) has deteriorated, the HO2 sensor (located behind the
TWC) voltage output fluctuates up and down frequently, even under normal driving conditions
(active air-fuel ratio control is not performed).
A093766E27
A076893E08

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–27
ES
Contents:
2. CATALYST MONITOR (ACTIVE AIR-FUEL RATIO
CONTROL TYPE)
(a) Preconditions
The monitor will not run unless:
• The MIL is OFF.
(b) Drive Pattern
(1) Connect an intelligent tester.
(2) Turn the ignition switch to the ON position.
(3) Turn the tester or scan tool ON.
(4) Clear the DTCs.
(5) Start the engine and warm it up.
(6) Drive the vehicle at between 40 mph and 70
mph (64 km/h and 113 km/h) for at least 10
minutes.
(c) Monitor Status
(1) Check the Readiness Monitor status displayed
on the tester.
(2) If the status does not switch to COMPL
(complete), extend the driving time.
3. EVAP MONITOR (KEY-OFF TYPE)
(a) Preconditions
The monitor will not run unless:
• The fuel tank is less than 90% full.
• The altitude is less than 8000 ft (2450 m).
• The vehicle is stationary.
• The engine coolant temperature is between
4.4
C and 35C (40F and 95F).
• The intake air temperature is between 4.4
C and
35
C (40F and 95F).
Steps Section Titles
1 Catalyst Monitor (Active Air-Fuel Ratio Control Type)
2 EVAP System Monitor (Key-Off Type)
3Air-Fuel Ratio (A/F) and Heated Oxygen (HO2) Sensor Monitors (Active Air-Fuel Ratio Control
Ty p e )
4Air-Fuel Ratio (A/F) and Heated Oxygen (HO2) Sensor Heater Monitors (Front A/F and Rear HO2
Sensor Type)
A079199E84

ES–282GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
• Vehicle was driven in the city area (or on free-
way) for 10 minutes or more.
(b) Monitor Conditions
(1) Turn the ignition switch off and wait for 6 hours.
HINT:
Do not start the engine until checking Readiness
Monitor status. If the engine is started, the step
described above must be repeated.
(c) Monitor Status
(1) Connect an intelligent tester to the DLC3.
(2) Turn the ignition switch to the ON position.
(3) Turn the tester or scan tool ON.
(4) Check the Readiness Monitor status displayed
on the tester or scan tool.
If the status does not switch to COMPL
(complete), restart the engine, make sure that
the preconditions have been met, and then
perform the Monitor Conditions again.
4. A/F SENSOR AND HO2S MONITORS
(a) Preconditions
The monitor will not run unless:
• 2 minutes or more have elapsed since the engine
was started.
• The Engine Coolant Temperature (ECT) is 75
C
(167
F) or more.
• Cumulative driving time at a vehicle speed of 30
mph (48 km/h) or more exceeds 6 minutes.
• Air-fuel ratio feedback control is performed.
• Fuel-cut control is performed for 8 seconds or
more (for the Rear HO2 Sensor Monitor).
(b) Drive Pattern for front A/F sensor and HO2 sensor.
(1) Connect an intelligent tester to the DLC3.
(2) Turn the ignition switch to the ON position.
(3) Turn the tester ON.
(4) Clear the DTCs.
(5) Start the engine, and warm it up until the ECT
reaches 75
C (167F) or higher.
(6) Drive the vehicle at 38 mph (60 km/h) or more
for at least 10 minutes.
(7) Change the transmission to the 2nd gear.
(8) Accelerate the vehicle to 40 mph (64 km/h) or
more by depressing the accelerator pedal for at
least 10 seconds (Procedure "A").
(9) Soon after performing procedure "A" above,
release the accelerator pedal for at least 4
seconds without depressing the brake pedal, in
order to execute fuel-cut control (Procedure "B").
(10) Allow the vehicle to decelerate until the vehicle
speed declines to less than 6 mph (10 km/h)
(Procedure "C").
(11) Repeat procedures from "A" through "C" above
at least 3 times in one driving cycle.

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–31
ES
PROBLEM SYMPTOMS TABLE
HINT:
When a malfunction is not confirmed by a DTC (Diagnostic
Trouble Code) check and the cause of problem cannot be
identified through a basic inspection, troubleshoot according
to the priority order indicated in the table below.
SFI SYSTEM
Symptom Suspected Area See page
Engine does not crank (does not start)1. Immobilizer systemEI-2
2. StarterST-7
3. STARTER RelayST-14
4. Cranking holding function circuitES-461
No initial combustion (does not start)1. ECM power source circuitES-437
2. Ignition systemIG-5
3. Fuel pump control circuitES-451
4. InjectorFU-16
5. VC output circuitES-444
6. ECMES-498
Difficult to start (engine cranks normally)1. Electronic Throttle Control System (ETCS)ES-329
2. Fuel pump control circuitES-451
3. Ignition systemIG-5
4. Spark plugIG-7
5. CompressionEM-3
6. InjectorFU-16
7. VC output circuitES-444
Difficult to start with cold engine1. Cranking holding function circuitES-461
2. Electronic Throttle Control System (ETCS)ES-329
3. Fuel pump control circuitES-451
4. Spark plugIG-7
5. Ignition systemIG-6
6. InjectorFU-16
7. Engine coolant temperature sensorES-516
Difficult to start with hot engine1. Cooling fan systemCO-4
2. Cranking holding function circuitES-461
3. Electronic Throttle Control System (ETCS)ES-329
4. Fuel pump control circuitES-451
5. Spark plugIG-7
6. Ignition systemIG-5
7. InjectorFU-16
8. Engine coolant temperature sensorES-516
High engine idle speed (poor idling)1. Electronic Throttle Control System (ETCS)ES-329
2. ECM power source circuitES-437
3. A/C signal circuit (Compressor circuit) -
4. Acoustic Control Induction System (ACIS)ES-470
5. PCV hoseEC-15
6. ECMES-498

ES–462GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
FREEZE FRAME DATA
1. DESCRIPTION
(a) The ECM records vehicle and driving condition
information as freeze frame data the moment a DTC
is stored. When troubleshooting, freeze frame data
can be helpful in determining whether the vehicle
was running or stopped, whether the engine was
warmed up or not, whether the air-fuel ratio was
lean or rich, as well as other data recorded at the
time of a malfunction.
HINT:
If it is impossible to duplicate the problem even
though a DTC is detected, confirm the freeze frame
data.
(b) The ECM records engine conditions in the form of
freeze frame data every 0.5 seconds. Using the
intelligent tester, five separate sets of freeze frame
data, including the data values at the time when the
DTC was set, can be checked.
• 3 data sets before the DTC was set
• 1 data set when the DTC was set
• 1 data set after the DTC was set
These data sets can be used to simulate the
condition of the vehicle around the time of the
occurrence of the malfunction. The data may assist
in identifying of the cause of the malfunction, and in
judging whether it was temporary or not.
2. LIST OF FREEZE FRAME DATA
G038619E05
LABEL
(Intelligent Tester Display)Measurement Item Diagnostic Note
Freeze DTC Freeze DTC -
INJECTOR (PORT) Injector -
IGN ADVANCE Ignition advance -
CALC LOAD Calculate load Calculated load by ECM
VEHICLE LOAD Vehicle load -
MAF Mass air flow volumeIf value is approximately 0.0 g/s:
• Mass air flow meter power source circuit
open or shorted
• VG circuit open or shorted
If value is 160.0 g/s or more:
• E2G circuit open
ENGINE SPD Engine speed -
VEHICLE SPD Vehicle speed Speed indicated on speedometer
COOLANT TEMP Engine coolant temperatureIf value is -40
C (-40F), sensor circuit open
If value is 140
C (284F), sensor circuit
shorted
INTAKE AIR Intake air temperatureIf value is -40
C (-40F), sensor circuit open
If value is 140C (284F), sensor circuit
shorted
AIR-FUEL RATIO Air-fuel ratio -
PURGE DENSITY Learning value of purge density -
EVAP PURGE FLOW Purge flow -
EVAP PURGE VSV EVAP purge VSV duty ratio -
KNOCK CRRT VAL Correction learning value of knocking -

ES–482GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
O2FT B2 S2 Fuel trim at heated oxygen sensor Same as SHORT FT #2
AF FT B1 S1 Fuel trim at A/F sensor -
AF FT B2 S1 Fuel trim at A/F sensor -
CAT TEMP B1 S1 Catalyst temperature -
CAT TEMP B2 S1 Catalyst temperature -
CAT TEMP B1 S2 Catalyst temperature -
CAT TEMP B2 S2 Catalyst temperature -
S O2S B1 S2 Heated oxygen sensor impedance (Sensor 2) -
S O2S B2 S2 Heated oxygen sensor impedance (Sensor 2) -
INI COOL TEMP Initial engine coolant temperature -
INI INTAKE TEMP Initial intake air temperature -
INJ VOL Injection volume -
STARTER SIG Starter signal -
PS SW Power steering signal -
PS SIGNAL Power steering signal (history)This signal status usually ON until ignition
switch turned off
CTP SW Closed throttle position switch -
A/C SIGNAL A/C signal -
ELECT LOAD SIG Electrical load signal -
STOP LIGHT SW Stop light switch -
BATTERY VOLTAGE Battery voltage -
ATM PRESSURE Atmospheric pressure -
FUEL PMP SP CTL Fuel pump speed control status -
ACIS VSVVSV for Air Intake Control Induction System
(AICS)-
VVT CTRL B2 VVT control (bank 2 Intake side) status -
EVAP (Purge) VSV EVAP purge VSV -
FUEL PUMP/SPD Fuel pump speed statusVSV for EVAP controlled by ECM (ground
side duty control)
VACUUM PUMP Key-off EVAP system pump status -
EVAP VENT VAL Key-off EVAP system vent valve status -
FAN MOTOR Electric fan motor -
TC/TE1 TC and TE1 terminals of DLC3 -
ACM ACM control status -
VVTL AIM ANGL #1 VVT aim angle -
VVT CHNG ANGL #1 VVT change angle -
VVT OCV DUTY B1 VVT OCV operation duty -
VVT EX HOLD B1VVT exhaust hold duty ratio learning value
(bank 1 Exhaust side)-
VVT EX CHG ANG1 VVT change angle (bank 1 Exhaust side) -
VVT EX OCV D B1VVT OCV (bank 1 Exhaust side) operation
duty-
VVTL AIM ANGL#2 VVT aim angle (bank 2 Intake side) -
VVT CHNG ANGL#2 VVT change angle (bank 2 Intake side) -
VVT OCV DUTY B2 VVT OCV (bank 2 Intake side) operation duty -
VVT EX HOLD B2VVT exhaust hold duty ratio learning value
(bank 2 Exhaust side)-
VVT EX CHG ANG2 VVT change angle (bank 2 Exhaust side) -
VVT EX OCV D B2VVT OCV (bank 2 Exhaust side) operation
duty- LABEL
(Intelligent Tester Display)Measurement Item Diagnostic Note

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–51
ES
FAIL-SAFE CHART
If any of the following DTCs are set, the ECM enters fail-safe
mode to allow the vehicle to be driven temporarily.
HINT:
• *1: The vehicle can be driven slowly when the accelerator
pedal is depressed firmly and slowly. If the accelerator
pedal is depressed quickly, the vehicle may speed up and
slow down erratically.
• *2: Misfire related fail-safe operations occur when catalyst
overheat malfunctions occur.
DTCs Components Fail-Safe OperationsFail-Safe Deactivation
Conditions
P0031, P0032, P0051 and P0052Air-Fuel Ratio (A/F) Sensor
HeaterECM turns off A/F sensor heater Ignition switch off
P0037, P0038, P0057 and P0058Heated Oxygen (HO2) Sensor
HeaterECM turns off HO2 sensor heater Ignition switch off
P0100, P0102 and P0103 Mass Air Flow (MAF) MeterECM calculates ignition timing
according to engine speed and
throttle valve positionPass condition detected
P0110, P0112 and P0113Intake Air Temperature (IAT)
SensorECM estimates IAT to be 20
C
(68
F)Pass condition detected
P0115, P0117 and P0118Engine Coolant Temperature
(ECT) SensorECM estimates ECT to be 80
C
(176
F)Pass condition detected
P0120, P0121, P0122, P0123,
P0220, P0222, P0223, P0604,
P0606, P0607, P0657, P2102,
P2103, P2111, P2112, P2118,
P2119 and P2135Electronic Throttle Control
System (ETCS)ECM cuts off throttle actuator
current and throttle valve returned
to 6.5
throttle position by return
spring
ECM then adjusts engine output
by controlling fuel injection
(intermittent fuel-cut) and ignition
timing in accordance with
accelerator pedal opening angle,
to allow vehicle to continue at
minimal speed*1Pass condition detected and then
ignition switch turned off
P0300, P0301, P0302, P0303,
P0304, P0305 and P0306*2• Fuel injector
• Electronic Throttle Control
System (ETCS)When misfire occurs, fuel cut is
performed for catalyst overheat
malfunction prevention
• During normal load and
normal engine speed (MIL is
blinking)
- Fuel cut is performed on
malfunctioning cylinder
• During high load and high
engine speed (MIL is
blinking)
- Throttle valve opening angle
control is performed
- All cylinder fuel cut or
malfunction cylinder fuel cutPass condition detected and then
ignition switch turned OFF
P0327, P0328, P0332 and P0333 Knock SensorECM sets ignition timing to
maximum retardIgnition switch off
P0351 to P0356 Igniter ECM cuts fuel Pass condition detected
P2120, P2121, P2122, P2123,
P2125, P2127, P2128 and P2138Accelerator Pedal Position (APP)
SensorAPP sensor has 2 sensor circuits:
Main and Sub
If either of circuits malfunctions,
ECM controls engine using the
other circuit
If both of circuits malfunction,
ECM regards accelerator pedal
as being released. As a result,
throttle valve is closed and engine
idlesPass condition detected and then
ignition switch turned off

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–67
ES
P0110 Intake Air
Temperature Circuit1. Open or short in
IAT sensor circuit
2. IAT sensor (built
into MAF meter)
3. ECMComes on DTC storedES-124
P0111 Intake Air
Temperature Sensor
Gradient Too HighMass air flow meter
assemblyComes on DTC storedES-130
P0112 Intake Air
Temperature Circuit
Low Input1. Short in IAT sensor
circuit
2. IAT sensor (built
into MAF meter)
3. ECMComes on DTC storedES-124
P0113 Intake Air
Temperature Circuit
High Input1 . O p e n i n I AT s e n s o r
circuit
2. IAT sensor (built
into MAF meter)
3. ECMComes on DTC storedES-124
P0115 Engine Coolant
Temperature Circuit1. Open or short in
ECT sensor circuit
2. ECT sensor
3. ECMComes on DTC storedES-133
P0116 Engine Coolant
Temperature Circuit
Range / Performance
Problem1. Thermostat
2. ECT sensorComes on DTC storedES-139
P0117 Engine Coolant
Temperature Circuit
Low Input1. Short in ECT
sensor circuit
2. ECT sensor
3. ECMComes on DTC storedES-133
P0118 Engine Coolant
Temperature Circuit
High Input1. Open in ECT
sensor circuit
2. ECT sensor
3. ECMComes on DTC storedES-133
P011B Engine Coolant
Temperature / Intake
Air Temperature
Correlation1. IAT sensor
2. ECT sensor
3. ECMComes on DTC storedES-142
P0120 Throttle / Pedal
Position Sensor /
Switch "A" Circuit1. Throttle Position
(TP) sensor (built into
throttle body)
2. ECMComes on DTC storedES-145
P0121 Throttle / Pedal
Position Sensor /
Switch "A" Circuit
Range / Performance
ProblemTP sensor (built into
throttle body)Comes on DTC storedES-152
P0122 Throttle / Pedal
Position Sensor /
Switch "A" Circuit
Low Input1. TP sensor (built
into throttle body)
2. Short in VTA1
circuit
3. Open in VC circuit
4. ECMComes on DTC storedES-145
P0123 Throttle / Pedal
Position Sensor /
Switch "A" Circuit
High Input1. TP sensor (built
into throttle body)
2. Open in VTA1
circuit
3. Open in E2 circuit
4. Short between VC
and VTA1 circuits
5. ECMComes on DTC storedES-145 DTC Code Detection Item Suspected Trouble
AreaMIL Memory See page

ES–682GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
P0125 Insufficient Coolant
Temperature for
Closed Loop Fuel
Control1. Cooling system
2. Engine coolant
temperature sensor
3. ThermostatComes on DTC storedES-154
P0128 Coolant Thermostat
(Coolant
Temperature Below
Thermostat
Regulating
Temperature)1. Thermostat
2. Cooling system
3. ECT sensor
4. ECMComes on DTC storedES-157
P0136 Oxygen Sensor
Circuit Malfunction
(Bank 1 Sensor 2)1. Open or short in
HO2 sensor (bank 1,
2 sensor 2) circuit
2. HO2 sensor (bank
1, 2 sensor 2)
3. HO2 sensor heater
(bank 1, 2 sensor 2)
4. Air-Fuel Ratio (A/
F) sensor (bank 1, 2
sensor 1)
5. EFI relay
6. Gas leakage from
exhaust systemComes on DTC storedES-160
P0137 Oxygen Sensor
Circuit Low Voltage
(Bank 1 Sensor 2)1. Open in HO2
sensor (bank 1, 2
sensor 2) circuit
2. HO2 sensor (bank
1, 2 sensor 2)
3. HO2 sensor heater
(bank 1, 2 sensor 2)
4. EFI relay
5. Gas leakage from
exhaust systemComes on DTC storedES-160
P0138 Oxygen Sensor
Circuit High Voltage
(Bank 1 Sensor 2)1. Short in HO2
sensor (bank 1, 2
sensor 2) circuit
2. HO2 sensor (bank
1, 2 sensor 2)
3. ECM internal
circuit malfunction
4. Air-Fuel ratio (A/F)
sensor (bank 1, 2
sensor 1)Comes on DTC storedES-160
P0141 Oxygen Sensor
Heater Circuit
Malfunction (Bank 1
Sensor 2)1. HO2 sensor
2. ECMComes on DTC storedES-109
P0156 Oxygen Sensor
Circuit Malfunction
(Bank 2 Sensor 2)1. Open or short in
HO2 sensor (bank 1,
2 sensor 2) circuit
2. HO2 sensor (bank
1, 2 sensor 2)
3. HO2 sensor heater
(bank 1, 2 sensor 2)
4. Air-Fuel Ratio (A/
F) sensor (bank 1, 2
sensor 1)
5. EFI relay
6. Gas leakage from
exhaust systemComes on DTC storedES-160 DTC Code Detection Item Suspected Trouble
AreaMIL Memory See page

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–69
ES
P0157 Oxygen Sensor
Circuit Low Voltage
(Bank 2 Sensor 2)1. Open in HO2
sensor (bank 1, 2
sensor 2) circuit
2. HO2 sensor (bank
1, 2 sensor 2)
3. HO2 sensor heater
(bank 1, 2 sensor 2)
4. EFI relay
5. Gas leakage from
exhaust systemComes on DTC storedES-160
P0158 Oxygen Sensor
Circuit High Voltage
(Bank 2 Sensor 2)1. Short in HO2
sensor (bank 1, 2
sensor 2) circuit
2. HO2 sensor (bank
1, 2 sensor 2)
3. ECM internal
circuit malfunction
4. Air-Fuel ratio (A/F)
sensor (bank 1, 2
sensor 1)Comes on DTC storedES-160
P0161 Oxygen Sensor
Heater Circuit
Malfunction (Bank 2
Sensor 2)1. HO2 sensor
2. ECMComes on DTC storedES-109
P0171 System Too Lean
(Bank 1)1. Intake system
2. Injector blockage
3. Mass Air Flow
(MAF) meter
4. Engine Coolant
Temperature (ECT)
sensor
5. Fuel pressure
6. Gas leakage from
exhaust system
7. Open or short in A/
F sensor (bank 1, 2
sensor 1) circuit
8. A/F sensor (bank
1, 2 sensor 1)
9. A/F sensor heater
(bank 1, 2 sensor 1)
10. A/F sensor heater
relay
11. A/F sensor heater
and A/F sensor
heater relay circuits
12. PCV valve and
hose
13. PCV hose
connections
14. ECMComes on DTC storedES-180 DTC Code Detection Item Suspected Trouble
AreaMIL Memory See page