light YAMAHA TMAX 2016 Owners Manual

Table of contents
Safety information............................ 1-1
Further safe-riding points ................ 1-5
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments ................ 2-3
Smart key system ............................. 3-1
Smart key system ............................ 3-1
Operating range of the smart key system............. ....................... ...... 3-2
Handling of the smart key and
mechanical key ............................ 3-3
Smart key ........................................ 3-5
Replacing the smart key battery ...... 3-6
Vehicle power on and steering lock release .................................. 3-8
Powering off the vehicle .................. 3-9
How to lock the steering ................ 3-10
Seat opening and closing .............. 3-10
Parking mode ................................ 3-11
Instrument and control functions ... 4-1
Indicator lights and warning lights ... 4-1
Speedometer .............. ..................... 4-2
Tachometer ..................................... 4-3
Multi-function display ....................... 4-3
Handlebar switches ....................... 4-10
Front brake lever ........................... 4-11
Rear brake lever ............................ 4-12
Rear brake lock lever .................... 4-12
ABS (for ABS models) ................... 4-13
Fuel tank cap ................................. 4-14
Fuel ............................................... 4-15
Catalytic converter......................... 4-16
Adjusting the rider backrest ........... 4-17
Helmet holder ................................ 4-17
Storage compartments .................. 4-18
Windshield ..................................... 4-19
Rear view mirrors .......................... 4-21
Shock absorber assembly ............. 4-21
Sidestand ...................................... 4-22
Ignition circuit cut- off system ......... 4-22
Auxiliary DC jack ........................... 4-24 For your safety – pre-operation
checks
............................................... 5-1
Operation and important riding
points ................................................. 6-1
Starting the engine .......................... 6-2
Starting off....................................... 6-3
Acceleration and deceleration......... 6-3
Braking ............................................ 6-4
Tips for reducing fuel
consumption ................................ 6-5
Engine break-in ............................... 6-5
Parking ............................................ 6-6
Periodic maintenance and
adjustment ........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the emission control system ........ 7-3
General maintenance and lubrication chart ........................... 7-4
Removing and installing panels ...... 7-7
Checking the spark plugs................ 7-9
Engine oil and oil filter cartridge .... 7-10
Coolant.......................................... 7-13
Replacing the air filter element ..... 7-15
Adjusting the engine idling speed ......................................... 7-16
Checking the throttle grip free play ............................................ 7-16
Valve clearance ............................ 7-17
Tires .............................................. 7-17
Cast wheels .................................. 7-19
Checking the front and rear brake lever free play .................. 7-20
Adjusting the rear brake lock
cable .......................................... 7-21
Checking the rear brake lock ........ 7-21
Checking the front and rear
brake pads ................................. 7-22
Checking the brake fluid level ....... 7-22
Changing the brake fluid ............... 7-23
Drive belt slack.............................. 7-24
Checking and lubricating the cables ........................................ 7-24
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Table of contents
Checking and lubricating the throttle grip and cable.................7-25
Lubricating the front and rear brake levers................................7-25
Checking and lubricating the centerstand and sidestand .........7-26
Checking the front fork ..................7-26
Checking the steering ....................7-27
Checking the wheel bearings ........7-27
Battery ...........................................7-28
Replacing the fuses .......................7-29
Headlights......................................7-31
Auxiliary lights................................7-32
Tail/brake light ...............................7-32
Replacing a front turn signal light bulb ............................................7-33
Rear turn signal light bulb ..............7-33
Replacing the license plate light bulb ............................................7-34
Troubleshooting .......... ...................7-34
Troubleshooting charts ..................7-36
Emergency mode ..........................7-38
Scooter care and storage .................8-1
Matte color caution ..........................8-1
Care .................................................8-1
Storage ............................................8-4
Specifications ....................................9-1
Consumer information ...................10-1
Identification numbers ...................10-1
Index .................................................11-1
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Safety information
1-4
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14 position to test the products that these
aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories,
and Modifications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accessories
or modifications are not suitable be-
cause of potential safety hazards to you
or others. Installing aftermarket prod-
ucts or having other modifications per-
formed to your vehicle that change any
of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or death.
You are responsible for injuries related
to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.
Never install accessories or carry
cargo that would impair the perfor-
mance of your scooter. Carefully
inspect the accessory before using
it to make sure that it does not in
any way reduce ground clearance
or cornering clearance, limit sus-
pension travel, steering travel or
control operation, or obscure lights
or reflectors.
Accessories fitted to the handle- bar or the front fork area can cre-
ate instability due to improper
weight distribution or aerody- namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
Bulky or large accessories may seriously affect the stability of
the scooter due to aerodynamic
effects. Wind may attempt to lift
the scooter, or the scooter may
become unstable in cross
winds. These accessories may
also cause instability when
passing or being passed by
large vehicles.
Certain accessories can dis- place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-
tor and may limit control ability,
therefore, such accessories are
not recommended.
Use caution when adding electrical
accessories. If electrical accesso-
ries exceed the capacity of the
scooter’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your
scooter were designed to match the
performance capabilities and to provide
the best combination of handling, brak-
ing, and comfort. Other tires, rims, siz-
es, and combinations may not be
appropriate. Refer to page 7-17 for tire
specifications and more information on
replacing your tires.
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3-1
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Smart key system
EAU61663
Smart key system
The smart key system enables the ve-
hicle to be operated without using a
mechanical key.
WARNING
EWA14704
Keep implanted pacemakers or
cardiac defibrillators, as well as
other electric medical devices
away from the vehicle mounted
antenna (see illustration).
Radio waves transmitted by the
antenna may affect the opera-
tion of such devices when close
by.
If you have an electric medical
device, consult a doctor or the
device manufacturer before us-
ing this vehicle.
In addition to the vehicle mounted an-
tenna, the smart key system consists of
the smart key, smart key system indica-
tor light, “ON/ ” switch, and the
“OFF/LOCK” and “SEAT OPEN/ ”
switches.
1. Vehicle mounted antenna
1
1. Smart key
1. Smart key system indicator light “ ”
1. “ON/ ” switch
1
1
1
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Smart key system
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14 the mechanical key are both lost or
damaged, and there is no record of the
identification number, the entire smart
key system will need to be replaced.
TIP
The identification number can also be
found on the inside of the smart key it-
self.
NOTICE
ECA21573
The smart key has precision elec-
tronic components. Observe the fol-
lowing precautions to prevent
possible malfunction or damage.
Do not place or store the smart
key in a storage compartment.
The smart key may be damaged
from road vibrations or exces-
sive heat.
Do not drop, bend, or subject
the smart key to strong impacts.
Do not submerge the smart key
in water or other liquids.
Do not place heavy items or ex-
cessive stress on the smart key.
Do not leave the smart key in a
place exposed to direct sun-
light, high temperature or high
humidity.
Do not grind or attempt to mod- ify the smart key.
Keep the smart key away from
strong magnetic fields and mag-
netic objects such as key hold-
ers, TVs, and computers.
Keep the smart key away from
electric medical equipment.
Do not allow oils, polishing
agents, fuel, or any strong
chemicals to come in contact
with the smart key. The smart
key body may become discol-
ored or cracked.
TIP
The smart key battery life is ap-
proximately two years, but this
may vary according to operating
conditions.
The smart key battery may be-
come discharged even if it is away
from the vehicle and not being
used.
If the smart key continually re-
ceives radio waves, the smart key
battery will discharge quickly. (For
example, when placed in the vicin-
ity of electrical products such as
televisions, radios, or computers.)
Replace the smart key battery when
the smart key system indicator light
flashes for about 20 seconds when the
power of the vehicle is turned on or
when the smart key indicator light does
not come on when the “ON/OFF”
switch is pushed. (See page 3-6.) After
changing the smart key battery, if the
smart key system still does not operate,
have a Yamaha dealer check the vehi-
cle.
1. Identification number
1 1
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Smart key system
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TIP
You can register up to six smart keys
for the same vehicle. See a Yamaha
dealer regarding spare smart keys.
EAU61673
Smart key
When the smart key is turned on and
brought within range, the smart key
system allows you to operate the vehi-
cle without inserting a mechanical key.
To turn the smart key on or off
To turn the smart key on or off, press
and hold the “ON/OFF” switch for ap-
proximately one second. When the
smart key is turned off, the vehicle can-
not be operated even if the smart key is
brought within operating range of the
vehicle. Turn the smart key on and
bring it within range to operate the vehi-
cle. (See page 3-2.)
TIP
To preserve battery power, the smart
key will turn off automatically about a
week after the vehicle is last used. Turn
the smart key on before using the vehi-
cle again.
1. “ON/OFF” switch
2. Smart key indicator light
1
2
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Smart key system
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14 To use the mechanical key
Press the release button on the smart
key body to extend the mechanical key.
When finished, simply fold the mechan-
ical key back into place.
TIP
The mechanical key is used for the fuel
tank cap, the front storage compart-
ment, and the seat lock. (See page
4-14, 4-18, and 7-38.)
EAU61603
Replacing the smart key
battery
Replace the battery in the following sit-
uations.
The smart key system indicator
light flashes for about 20 seconds
when the power of the vehicle is
turned on.
When the smart key indicator light
does not come on when the
“ON/OFF” switch is pushed.
WARNING
EWA14724
The battery and other remov-
able parts may cause injury if
swallowed. Keep the battery
and other removable parts away
from children.
Do not expose the battery to di-
rect sunlight or other heat
sources.
NOTICE
ECA15784
Use a cloth when opening the
smart key case with a screw-
driver. Direct contact with hard
objects may damage or scratch
the smart key.
Take precautions to prevent the
waterproof seal from being
1. Mechanical key
2. Release button
12
1. Smart key system indicator light “ ”
1
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Smart key system
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EAU61633
Vehicle power on and steering
lock release
1. With the smart key on and in oper- ating range, press the “ON/ ”
switch for one second.
2. Upon authentication of the smart key, the beeper will sound twice,
the smart key system indicator
light will come on momentarily and
the steering lock (if applied) will re-
lease automatically.
TIP
The smart key system indicator
light will flash if the steering lock
cannot automatically release itself.
Try moving the handlebars gently
to the left or right and then press
the “ON/ ” switch.
If the steering continues to be
locked and will not release, the
smart key system indicator light
will flash 16 times and the steering
lock release operation will stop
midway. Move the handlebar gen-
tly to the left and right to help re-
lease the steering lock and then
press the “ON/ ” switch again.
NOTICE
ECA15825
If the steering lock will not release
and the smart key system indicator
light is flashing, have a Yamaha
dealer check the smart key system.
3. The power of the vehicle is turned on once the steering lock is com-
pletely released. The smart key
system indicator light will go off
and the multi-function meter dis-
play will come on.
4. The engine can now be started. (See page 6-2.)
1. “ON/ ” switch
1
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Smart key system
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EAU61693
Powering off the vehicle
To turn the vehicle power off (and stop
the engine if it is running), with the
smart key on and within operating
range, press the “OFF/LOCK” switch.
Upon authentification of the smart key,
the beeper will sound once to confirm
that the vehicle power has been suc-
cessfully turned off.
If the smart key is not within operating
range or cannot communicate with the
vehicle when you press the
“OFF/LOCK” switch, the vehicle will not
be turned off and the beeper will sound
for three seconds (the smart key sys-
tem indicator light will also flash) to alert
you that the power was not successfully
turned off. Confirm the location and
condition of the smart key and try pow-
ering off the vehicle again.
TIP
The rider must turn off the power of
the vehicle manually.
The power of the vehicle will not
turn off automatically even if the
smart key is moved out of operat-
ing range of the smart key system.
The power of the vehicle cannot be
turned off via the “OFF/LOCK”
switch when the vehicle is moving. Be sure to stop the vehicle in a
safe place when turning off the
power.
Without the smart key, the vehicle
power can be turned off by press-
ing the “OFF/LOCK” switch again
while the smart key system indica-
tor light is flashing.
See page 7-38 for more informa-
tion about emergency mode and
how to turn the vehicle power on
without the smart key.
1. “OFF/LOCK” switch
1
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Smart key system
3-10
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EAU61612
How to lock the steering
After moving the vehicle to a safe park-
ing place, turn off the power of the vehi-
cle. Turn the handlebars fully to the left
and then press the “OFF/LOCK” switch
for at least one second.
TIP
If the steering lock function locks
correctly, the beeper will sound
once.
If the steering lock function does
not lock correctly, the beeper will
sound for three seconds and the
smart key system indicator light
will flash. Turn the handlebar fully
to the left one more time and press
the “OFF/LOCK” switch again for
one second.
WARNING
EWA14742
Do not operate the steering lock
while the vehicle is moving.
EAU61683
Seat opening and closing
To open the seat 1. Place the vehicle on the center- stand.
2. With the smart key on and in oper- ating range, press the “SEAT
OPEN/ ” switch.
3. The seat lock will release upon au- thentication of the smart key.
4. Fold the seat up.
WARNING
EWA17941
Do not operate the “SEAT OPEN/ ”
switch while the vehicle is moving.
To close the seat
Fold the seat down, and then push it
down to lock it in place.
1. “SEAT OPEN/ ” switch
1
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