YAMAHA TMAX 2019 Workshop Manual

Instrument and control functions
5-18
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EAU63230
Rear brake lock lever
This vehicle is equipped with a rear
brake lock lever to prevent the rear
wheel from moving while stopped at
traffic signals, railroad crossings, etc.
To lock the rear wheel
Push the rear brake lock lever to the left
until it snaps into place.
To unlock the rear wheel
Push the rear brake lock lever back to
the original position.
TIP
Be sure to check that the rear wheel
does not move when the rear brake
lock lever is applied.
WARNING
EWA12362
Never move the rear brake lock lever
to the left while the vehicle is mov-
ing, otherwise loss of control or an
accident may result. Make sure that
the vehicle is stopped before mov-
ing the rear brake lock lever to the
left.
EAU65582
Anti-lock brake system (ABS)
This model’s ABS features a dual elec-
tronic control system, which acts on the
front and rear brakes independently.
Operate the brakes with ABS as you
would conventional brakes. If the ABS
is activated, a pulsating sensation may
be felt at the brake levers. In this situa-
tion, continue to apply the brakes and
let the ABS work; do not “pump” the
brakes as this will reduce braking effec-
tiveness.
WARNING
EWA16051
Always keep a sufficient distance
from the vehicle ahead to match the
riding speed even with ABS.
The ABS performs best with
long braking distances.
On certain surfaces, such as
rough or gravel roads, the brak-
ing distance may be longer with
the ABS than without.
The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
TIP
The ABS performs a self-diagno-
sis test each time the vehicle is
turned on and travels at a speed of
10 km/h (6 mi/h) or higher. During
this test, a clicking noise can be
heard and if either brake lever is
even slightly applied, a vibration
can be felt at the lever, but this
does not indicate a malfunction.
This ABS has a test mode which
allows the owner to experience the
pulsation at the brake levers when
the ABS is operating. However,
1. Rear brake lock lever
1
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Instrument and control functions
5-19
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14 special tools are required, so
please consult your Yamaha deal-
er.
NOTICE
ECA20100
Be careful not to damage the wheel
sensor or wheel sensor rotor; other-
wise, improper performance of the
ABS will result.
EAU77324
Fuel tank cap
To access the fuel tank, open the fuel
tank cap lid. (See page 3-11.)
To remove the fuel tank cap, press the
lock release button and turn the fuel
tank cap counterclockwise.
To install the fuel tank cap, turn it clock-
wise until the lock release button pops
out.
1. Front wheel sensor rotor
2. Front wheel sensor
1. Rear wheel sensor rotor
2. Rear wheel sensor
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2
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2
1. Fuel tank cap lid
1. Lock release button
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Instrument and control functions
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WARNING
EWA11263
Make sure that the fuel tank cap is
properly installed and locked in
place before operating the vehicle.
Leaking fuel is a fire hazard.
EAU13222
Fuel
Make sure there is sufficient gasoline in
the tank.
WARNING
EWA10882
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, follow
these instructions. 1. Before refueling, turn off the en- gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vicin-
ity of sparks, open flames, or other
sources of ignition such as the pilot
lights of water heaters and clothes
dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel
reaches the bottom of the filler
tube. Because fuel expands when
it heats up, heat from the engine or
the sun can cause fuel to spill out
of the fuel tank.
3. Wipe up any spilled fuel immedi- ately. NOTICE: Immediately wipe1. Lock release button
2. Fuel tank cap
2
1
1. Maximum fuel level
2. Fuel tank filler tube
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Instrument and control functions
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14 off spilled fuel with a clean, dry,
soft cloth, since fuel may deteri-
orate painted surfaces or plastic
parts.
[ECA10072]
4. Be sure to securely close the fuel
tank cap.
WARNING
EWA15152
Gasoline is poisonous and can
cause injury or death. Handle gaso-
line with care. Never siphon gaso-
line by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
ately. If gasoline spills on your skin,
wash with soap and water. If gaso-
line spills on your clothing, change
your clothes.
EAU79080
NOTICE
ECA11401
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,
as well as to the exhaust system.
TIP
This mark identifies the recom-
mended fuel for this vehicle as
specified by European regulation
(EN228).
Check that gasoline nozzle has the
same identifier when fueling.
Your Yamaha engine has been de-
signed to use regular unleaded gaso-
line with a research octane number of
95 or higher. If knocking (or pinging) oc-
curs, use a gasoline of a different
brand. Use of unleaded fuel will extend
spark plug life and reduce maintenance
costs.
Gasohol
There are two types of gasohol: gaso-
hol containing ethanol and that contain-
ing methanol. Gasohol containing
ethanol can be used if the ethanol con-
tent does not exceed 10% (E10). Gas-
ohol containing methanol is not
recommended by Yamaha because it
can cause damage to the fuel system
or vehicle performance problems.
Recommended fuel: Premium unleaded gasoline (Gaso-
hol [E10] acceptable)
Fuel tank capacity:
15 L (4.0 US gal, 3.3 Imp.gal)
Fuel reserve amount: 3.0 L (0.79 US gal, 0.66 Imp.gal)
E5E10
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Instrument and control functions
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EAU58301
Fuel tank overflow hose
Before operating the vehicle:
Check the fuel tank overflow hose
connection and routing.
Check the fuel tank overflow hose
for cracks or damage, and replace
it if necessary.
Make sure that the fuel tank over-
flow hose is not blocked, and clean
it if necessary.
EAU13434
Catalytic converter
This model is equipped with a catalytic
converter in the exhaust system.
WARNING
EWA10863
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns:
Do not park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
Make sure that the exhaust sys-
tem has cooled down before do-
ing any maintenance work.
Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.
NOTICE
ECA10702
Use only unleaded gasoline. The use
of leaded gasoline will cause unre-
pairable damage to the catalytic
converter.
1. Fuel tank overflow hose
1
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Instrument and control functions
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EAU80862
Storage compartments
TIP
The storage compartments have elec-
tronic locks. (See page 3-11.)
Front storage compartment
To open the storage compartment,
press the button.
Open the lid as shown.
To close the storage compartment,
push the lid into the original position. Rear storage compartment
This storage compartment was de-
signed to hold one full-faced helmet or
two 3/4-faced helmets.
NOTICE: The
shaded area is not a storage com-
partment. To prevent damaging the
seat hinges, do not place any items
in this area.
[ECA16092]
TIP
Some helmets cannot be stored in
the rear storage compartment be-
cause of their size or shape.
Do not leave the vehicle unattend-
ed with the seat open.
Do not place the smart key inside
a storage compartment. It may get
locked inside and the smart key
system not operate normally.
1. Button
1
1. Lid
1. Rear storage compartment
2. Shaded area
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2
1
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Instrument and control functions
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NOTICE
ECA15964
Do not leave the seat open for
an extended period of time, oth-
erwise the light may cause the
battery to discharge.
Since the storage compartment
may get wet when washing the
vehicle, wrap any articles stored
in the compartment in a plastic
bag.
To avoid humidity from spread-
ing through the storage com-
partment and to discourage
possible mold growth, wrap wet
articles in a plastic bag before
storing them in the compart-
ment.
Do not keep anything valuable
or breakable in the storage com-
partment.
Since the storage compartment
accumulates heat from the en-
gine and from direct sunlight,
do not store anything suscepti-
ble to heat, such as food or
flammable items, inside the
compartment.
WARNING
EWA15401
Do not exceed the maximum load of
199 kg (439 lb) (XP530D-A)
202 kg (445 lb) (XP530-A) for the ve-
hicle.
EAU81440
Windshield (XP530-A)
The windshield height can be changed
to one of two positions.
To adjust the windshield height 1. Remove the screw access covers by removing the quick fasteners.
TIP
To remove the quick fastener, rotate its
screwed portion count erclockwise with
a hexagon wrench.
1. Windshield
1. Quick fastener
2. Screw access cover
1
12
1
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Instrument and control functions
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14 2. Remove the windshield by remov-
ing the screws.
3. Install the windshield to the de- sired position by installing the
screws.
4. Tighten the screws to the specified torque. WARNING! A loose wind-
shield could cause an accident.
Be sure to tighten the screws to
the specified torque.
[EWA15511]
5. Place the screw access covers, and then install the quick fasten-
ers.
TIP
To install the quick fastener, set it with
its screwed portion pulled out from the
surface of the quick fastener, and then
push it down to the surface.
1. Screw
1. Screw
1 1
11
Tightening torque:
Windshield screw:
10 N·m (1.0 kgf·m, 7.4 lb·ft)
1. Screw access cover
1. Quick fastener (before installation)
2. Quick fastener (after installation)
1
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Instrument and control functions
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EAU39672
Rear view mirrors
The rear view mirrors of this vehicle can
be folded forward or backward for park-
ing in narrow spaces. Fold the mirrors
back to their original position before rid-
ing.
WARNING
EWA14372
Be sure to fold the rear view mirrors
back to their original position before
riding.
EAU77581
Shock absorber assembly
WARNING
EWA10222
This shock absorber assembly con-
tains highly pressurized nitrogen
gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.
Do not tamper with or attempt to
open the cylinder assembly.
Do not subject the shock ab-
sorber assembly to an open
flame or other high heat source.
This may cause the unit to ex-
plode due to excessive gas
pressure.
Do not deform or damage the
cylinder in any way. Cylinder
damage will result in poor
damping performance.
Do not dispose of a damaged or
worn-out shock absorber as-
sembly yourself. Take the shock
absorber assembly to a Yamaha
dealer for any service.
NOTICE
ECA10102
To avoid damaging the mechanism,
do not attempt to turn beyond the
maximum or minimum settings.
XP530D-A only:
This model is equipped with adjustable
suspension. The spring preload and re-
bound damping force can be adjusted.
Spring preload
To increase the spring preload and
thereby harden the suspension, turn
the adjusting ring in direction (a). To de-
crease the spring preload and thereby
1. Parking position
2. Riding position
1
1
1
1
2 2
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Instrument and control functions
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14 soften the suspension, turn the adjust-
ing ring in direction (b).Align the appropriate notch in the
adjusting ring with the position indi-
cator on the shock absorber.
Use the special wrench included in
the owner’s tool kit to make the ad-
justment.
Rebound damping force
To increase the rebound damping force
and thereby harden the rebound damp-
ing, turn the adjusting screw in direction
(a). To decrease the rebound damping
force and thereby soften the rebound
damping, turn the adjusting screw in di-
rection (b).
TIP
To obtain a precise adjustment, it is ad-
visable to check the actual total number
of clicks or turns of the damping force
adjusting mechanism. This adjustment
range may not exactly match the spec-
ifications listed due to small differences
in production.
1. Special wrench
2. Position indicator
3. Spring preload adjusting ring
Spring preload setting: Minimum (soft):
7 (XP530D-A)
Standard: 4 (XP530D-A)
Maximum (hard): 1 (XP530D-A)
23
1 (a)(b)1. Rebound damping force adjusting screw
Rebound damping setting:
Minimum (soft):
3 (XP530D-A) turns in direction
(b)*
Standard:
1.25 (XP530D-A) turns in direction
(b)*
Maximum (hard):
0 (XP530D-A) turn in direction (b)*
* With the adjusting screw fully turned in direction (a)
(a)
(b)1
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