check oil YAMAHA XSR 900 2022 Owners Manual

Table of contents
Safety information........................... 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Special features .............................. 3-1
Cruise control system .. ................... 3-1
“D-MODE” ...................................... 3-3
“TCS-MODE” .................................. 3-4
Quick shifter ................................... 3-6
BC .................................................. 3-6
Instrument and control functions ... 4-1
Immobilizer system ......................... 4-1
Main switch/steering lock................ 4-2
Handlebar switches .................... .... 4-3
Indicator lights and warning lights............................................ 4-5
Display............................................ 4-9
Settings MENU ............................. 4-15
Clutch lever .................................. 4-19
Shift pedal .................................... 4-20
Brake lever ................................... 4-20
Brake pedal ............... ................... 4-21
Brake control system (BC)............ 4-21
Fuel tank cap ................................ 4-22
Fuel .............................................. 4-23
Fuel tank overflow hose ............... 4-25
Catalytic converter........................ 4-25 Seat.............................................. 4-26
Rider footrest position .................. 4-26
Handlebar position ....
.................. 4-27
Adjusting the front fork ................. 4-27
Adjusting the shock absorber
assembly .................................. 4-29
Auxiliary DC connectors............... 4-31
Sidestand ..................................... 4-31
Ignition circuit cut-off system........ 4-32
For your safety – pre-operation
checks .............................................. 5-1
Operation and important riding
points ................................................ 6-1
Engine break-in .............................. 6-1
Starting the engine ......................... 6-2
Shifting ........................................... 6-3
Tips for reducing fuel consumption ............................... 6-4
Parking ........................................... 6-5
Periodic maintenance and
adjustment ....................................... 7-1
Tool kit ........................................... 7-2
Periodic maintenance charts.......... 7-3
Periodic maintenance chart for the emission control syst em ............. 7-3
General maintenance and lubrication chart .......................... 7-4
Side cover ...................................... 7-8 Checking the spark plugs ............. 7-11
Canister ........................................ 7-12
Engine oil ...................................... 7-12
Why Yamalube ............................. 7-13
Coolant ......................................... 7-13
Air filter element............................ 7-15
Checking the engine idling
speed ........................................ 7-15
Valve clearance ............................ 7-15
Tires.............................................. 7-16
Cast wheels .................................. 7-18
Adjusting the clutch lever free play............................................ 7-19
Checking the brake lever free
play............................................ 7-19
Brake light switches ...................... 7-20
Checking the front and rear
brake pads ................................ 7-20
Checking the brake fluid level....... 7-21
Changing the brake fluid............... 7-22
Drive chain slack .......................... 7-23
Cleaning and lubricating the drive chain ................................. 7-25
Checking and lubricating the cables ........................................ 7-25
Checking and lubricating the throttle grip ................................ 7-26
Checking and lubricating the
brake and shift pedals ............... 7-26
Checking and lubricating the brake and clutch levers ............. 7-27
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Description
2-2
123
4
5
6
7
8
9
10
11
12
13
EAU10421
Right view
752
1
8
9
6
3, 4
1. Fuses (page 7-32)
2. Fuel tank cap (page 4-22)
3. Spring preload adjuster (page 4-27)
4. Rebound damping force adjuster (page 4-27)
5. Coolant reservoir (page 7-13)
6. Engine oil level check window (page 7-12)
7. Engine oil filler cap (page 7-12)
8. Brake pedal (page 4-21) 9. Rear brake fluid reservoir (page 7-21)
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Instrument and control functions
4-8
1
2
345
6
7
8
9
10
11
12
13
systems engage while riding. When
“TCS-MODE” is set to “OFF”, the indi-
cator will come on.
TIPWhen the vehicle is turned on, this light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have aYamaha dealer check the vehicle.NOTICE
ECA27222
When turning the main switch on,
avoid any movement or vibration of
the vehicle as it may interfere with
the initialization of the IMU. If this oc-
curs, the traction control system will
not operate and the “TCS-MODE”
display will read “OFF” until the IMUcan initialize.
EAU88362
Oil pressure and Coolant tempera-
ture warning light “ ”
This warning light comes on if the en-
gine oil pressure is low or if the coolant
temperature is high. If this occurs, stop
the engine immediately.
TIP
When the vehicle is first turned on,
this light should come on until the
engine is started.

If a malfunction is detected, this
light will come on and the oil pres-sure icon will flash.
NOTICE
ECA22441
If the oil pressure and coolant warn-
ing light does not go off after start-
ing the engine or if it comes on while
the engine is running, stop the vehi-
cle and engine immediately.
If the engine is overheating, the
coolant temperature warning
icon will come on. Let the en-
gine cool. Check the coolant
level (see page 7-37).

If the engine oil pressure is low,
the oil pressure warning icon
will come on. Check the oil level
(see page 7-12).

If the warning light remains on
after letting the engine cool and
confirming the proper oil level,
have a Yamaha dealer check the
vehicle. Do not continue to op-
erate the vehicle!
EAU88370
Auxiliary system warning light “ ”
This warning light comes on if a prob-
lem is detected in a non-engine-related
system.TIPWhen the vehicle is turned on, this light
should come on for a few seconds and
then go off. Otherwise, have a Yamahadealer check the vehicle.
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Instrument and control functions
4-14
1
2
345
6
7
8
9
10
11
12
13
To start the timer, press the dimmer/
pass switch down towards “PASS”.
Each press of the dimmer/pass switch
will increase the lap count by 1 and re-
set the current lap timer.
To pause the lap timer, press the wheel
switch inward.
To unpause the timer, press the dim-
mer/pass switch down towards “PASS”
and the timer will resume without count-
ing a new lap.
To exit the lap time mode, turn it off in
the settings MENU. (See page 4-16.)
TIP
The engine must be running to start the lap timer.

The headlight will flash when the
dimmer/pass switch is pressed.

Whenever the lap timer is paused,
it can be resumed using the dim-mer/pass switch.
Brake control icon “BC”
This icon is replaced by the auxiliary
system warning and coolant tempera-
ture warning indicators when they are
activated.
For more information on the BC system
see “BC” on page 3-6.
Error mode warning “Err”
When an internal error occurs (e.g.,
communication with a system controller
has been cut off), the error mode warn-
ing will appear as follows.
“Err” and “ ” indicator light indicates
an ECU error.
“Err” only indicates an ABS ECU error.
TIPDepending on the nature of the error,
the display may not function properly
and the traction control system settings
may be impossible to change. Addition- ally, ABS may not function properly.
Use extra care when braking and have
a Yamaha dealer check the vehicle im-
mediately.
Auxiliary system warning “ ”
This icon appears if a problem is de-
tected in a non-engine-related system.
Coolant temperature warning “ ”
This icon appears if the coolant temper-
ature reaches 116 
C (241 F) or high-
er. Stop the vehicle and turn off the
engine. Allow the engine to cool.NOTICE
ECA10022
Do not continue to operate the en-gine if it is overheating.
Oil pressure warning “ ”
This icon appears when the engine oil
pressure is low. When the vehicle is
first turned on, engine oil pressure has
yet to build, so this icon will come on
and stay on until the engine has been
started.
1. Lap count
2. Current lap time
3. Latest/Previous lap time
LAP
02
LATEST
00:12.34
00:30.23
2
1
3
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5-1
1
2
3
456
7
8
9
10
11
12
13
For your safety – pre-operation checks
EAU1559B
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check fuel tank overflow hose for obstr
uctions, cracks or damage, and check
hose connection. 4-23, 4-25
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 7-12
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage. 7-13
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 7-20, 7-21
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6-1
1
2
3
4
567
8
9
10
11
12
13
Operation and important riding points
EAU15952
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10272
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which could cause an accidentor injury.
EAU16842
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17094
0–1000 km (0–600 mi)
Avoid prolonged operation above 5300
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed and the oil filter car-
tridge or element replaced.
[ECA10303]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 6300 r/min.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311

Keep the engine speed out of
the tachometer red zone.

If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-cle.
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Operation and important riding points
6-2
1
2
3
4
56
7
8
9
10
11
12
13
EAU91411
Starting the engineThe ignition circuit cut-off system will
enable starting when:
the transmission is in the neutral
position or

the transmission is in gear, the sid-
estand is up, and the clutch lever is
pulled.
To start the engine
1. Turn the main switch on and set the engine stop switch to the run
position.
2. Confirm the indicator and warning light(s) come on for a few seconds,
and then go off. (See page 4-5.)TIP
Do not start the engine if the mal-
function indicator light remains on.

The oil pressure and coolant tem-
perature warning light should
come on and stay on until the en-
gine is started.

The ABS warning light should
come on and stay on until the vehi-
cle reaches a speed of 5 km/h (3mi/h).
NOTICE
ECA24110
If a warning or indicator light does
not work as described above, have aYamaha dealer check the vehicle.
3. Shift the transmission into the neu- tral position.
4. Start the engine by pushing the start switch.
5. Release the start switch when the engine starts, or after 5 seconds.
Wait 10 seconds before pressing
the switch again to allow battery
voltage to restore.TIPIf the engine fails to start, try again with
the throttle grip turned by a 1/4 turn (20degrees) open.
NOTICE
ECA11043
For maximum engine life, never ac-
celerate hard when the engine iscold!1. 1/4 turn (20 degrees)
111
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Periodic maintenance and adjustment
7-5
1
2
3
4
5
67
8
9
10
11
12
13
12 Drive chain Check chain slack, alignment and
condition.
Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
13 *Steering bearings Check bearing assemblies for
looseness. 

Moderately repack with lithium-soap-based grease. 
14 *Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened. 
15 *Brake lever pivot
shaft Lubricate with silicone grease.

16 Brake pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
17 Clutch lever pivot
shaft Lubricate with lithium-soap-based
grease. 
18 Shift pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
19 Sidestand Check operation.
Lubricate with molybdenum
disulfide grease. 
20 *Sidestand switch Check operation and replace if
necessary. 
21 *Front fork Check operation and for oil
leakage.
Replace if necessary. 
22 *Shock absorber
assembly Check operation and for oil
leakage.
Replace if necessary. 
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
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Periodic maintenance and adjustment
7-6
1
2
3
4
5
678
9
10
11
12
13
23 *Rear suspension
relay arm and
connecting arm
pivoting points Check operation.

24 *Engine oil Change (warm engine before
draining).
Check oil level and vehicle for oil leakage. 
25 *Engine oil filter
cartridge Replace.

26 *Cooling system Check coolant level and vehicle
for coolant leakage. 
Change. Every 3 years
27 *Front and rear brake
switches Check operation.

28 *Moving parts and
cables Lubricate.

29 *Throttle grip Check operation.
Lubricate throttle grip housing
tube guides. 
30 *Lights, signals and
switches Check operation.
Adjust headlight beam.

NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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Periodic maintenance and adjustment
7-7
1
2
3
4
5
67
8
9
10
11
12
13
EAU72800
TIP
Air filter
This model’s air filter is equipped wi th a disposable oil-coated paper elemen t, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more fr equently when riding in unusually wet or dusty areas.

Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of t he brake master cylinders and calipers, and change the brake
fluid. Replace the brake hoses every four years and if cracked or damaged.
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