display YAMAHA XT660Z 2010 Owners Manual

TABLE OF CONTENTS
LOCATION OF IMPORTANT LABELS...1-1
SAFETY INFORMATION.....................2-1
Be a Responsible Owner ..................2-1
Safe riding .........................................2-1
Protective apparel .............................2-2
Avoid Carbon Monoxide Poisoning ...2-2
Loading .............................................2-3
Genuine Yamaha Accessories ..........2-3
Aftermarket Parts, Accessories,
and Modifications .......................2-4
Aftermarket Tires and Rims ..............2-4
DESCRIPTION.....................................3-1
Left view ............................................3-1
Right view .........................................3-2
Controls and instruments ..................3-3
INSTRUMENT AND CONTROL
FUNCTIONS........................................4-1
Immobilizer system ...........................4-1
Main switch/steering lock ..................4-2
Indicator and warning lights ..............4-3
Multi-function display ........................4-5
Tachometer .......................................4-6
Tripmeter and tachometer modes .....4-6
Clock mode .......................................4-7
Fuel meter .........................................4-7
Self-diagnosis devices ......................4-7Handlebar switches ...........................4-9
Clutch lever .....................................4-10
Shift pedal .......................................4-10
Brake lever ......................................4-11
Brake pedal .....................................4-11
Fuel tank cap ..................................4-11
Fuel .................................................4-12
Fuel tank breather hose ..................4-13
Catalytic converter ..........................4-13
Seat .................................................4-14
Adjusting the front fork ....................4-15
Adjusting the shock absorber
assembly ..................................4-16
Sidestand ........................................4-17
Ignition circuit cut-off system ..........4-17
FOR YOUR SAFETY -
PRE-OPERATION CHECKS...............5-1
Pre-operation check list ....................5-2
OPERATION AND IMPORTANT
RIDING POINTS..................................6-1
Starting the engine............................6-1
Shifting ..............................................6-2
Tips for reducing fuel consumption ...6-3
Engine break-in .................................6-3
Parking ..............................................6-4PERIODIC MAINTENANCE AND
ADJUSTMENT.....................................7-1
Owner’s tool kit .................................7-1
Periodic maintenance chart for
the emission control system.......7-2
General maintenance
and lubrication chart ..................7-3
Removing and installing
the cowling and panels ..............7-8
Checking the spark plug ...................7-8
Engine oil and oil filter element.........7-9
Coolant ............................................7-12
Replacing the air filter element
and cleaning the check hose ...7-14
Checking the engine idling speed ...7-15
Checking the throttle cable
free play ...................................7-16
Valve clearance ...............................7-16
Tires ................................................7-16
Spoke wheels..................................7-19
Adjusting the clutch lever free play...7-20
Checking the front and rear
brake pads ...............................7-21
Checking the brake fluid level .........7-22
Changing the brake fluid .................7-23
Drive chain slack .............................7-23
Cleaning and lubricating
the drive chain ..........................7-25
XT660Z 01-03 ING-AUS:AUSTRALIA 11-05-2009 9:57 Pagina 6

1
2
3
4
5
6
7
8
9
10
INSTRUMENT AND CONTROL FUNCTIONS
4-5
EAUB1501
Multi-function display
1. Tachometer
2. Speedometer
3. Odometer
4. Tripmeters/Fuel reserve tripmeter
5. Clock
6. Fuel meter
7. “RESET” button
8. “SELECT” button
EWA12311
WARNING0
Be sure to stop the vehicle before
making any setting changes to the
multi-function display.
The multi-function display is equipped
with the following:
●a speedometer (which shows the
riding speed)
●a digital tachometer (which shows
engine r/min)
●an odometer (which shows the to-
tal distance traveled)
●two tripmeters (which show the
distance traveled since they were
last set to zero)
●a fuel reserve tripmeter (which
shows the distance traveled since
the bottom segment of the fuel
meter started flashing)
●a clock
●a fuel meter
●a self-diagnosis device
TIP
●Be sure to turn the key to "ON"
before using the "SELECT" and
"RESET" buttons.
●For the U.K. only: To switch the
speedometer and odome-
ter/tripmeter displays between
kilometers and miles, push the
"SELECT" and "RESET" buttons
together and turn the key to "ON".
When the digits start flashing,
push the "SELECT" button to
choose kilometers or miles.
XT660Z 04-04 ING-AUS:MY03 01-03 ING 11-05-2009 9:54 Pagina 4-5

INSTRUMENT AND CONTROL FUNCTIONS
4-6
1
2
3
4
5
6
7
8
9
10
Tachometer
1. Tachometer
2. Red zone
The tachometer allows the rider to
monitor the engine speed and keep it
within the ideal power range.
When the key is turned to "ON", the
tachometer needle will sweep once
across the r/min range and then return
to zero r/min in order to test the elec-
trical circuit.
ECA10030
NOTICE
Do not operate the engine in the
tachometer red zone.
Red zone: 7,500 r/min and above.
Tripmeter and tachometer modes
1. “SELECT” button
2. “RESET” button
Pushing the "SELECT" button switch-
es the display between the tripmeter
modes "TRIP 1" and "TRIP 2" in the
following order:
TRIP 1
6TRIP 2 6TRIP 1
When the fuel amount in the fuel tank
decreases to 6.7 L (1.77 US gal) (1.47
Imp.gal), the bottom segment of the
fuel meter will start flashing, and the
tripmeter display will automatically
change to the fuel reserve tripmeter
mode “F-TRIP” and start counting the
distance traveled from that point. In
that case, pushing the "SELECT" but-
ton switches the display between the
various tripmeter modes in the follow-
ing order:
F-TRIP
6TRIP 1 6TRIP 2 6F-TRIP
To reset a tripmeter, select it by push-
ing the "SELECT" button, and then
push the "RESET" button for at least
four seconds. If you do not reset the
fuel reserve tripmeter manually, it will
reset itself automatically and the dis-
play will return to the prior mode after
refueling and traveling 5 km (3 mi).
XT660Z 04-04 ING-AUS:MY03 01-03 ING 11-05-2009 9:54 Pagina 4-6

1
2
3
4
5
6
7
8
9
10
INSTRUMENT AND CONTROL FUNCTIONS
4-7
Clock mode
1. Clock
2. “SELECT” button
3. “RESET” button
TIP
The clock is displayed even when the
key is turned to "OFF".
To set the clock:
1. Push the "SELECT" button for at
least four seconds.
2. When the hour digits start flash-
ing, push the "RESET" button to
set the hours.
3. Push the "SELECT" button, and
the minute digits will start flashing.
4. Push the "RESET" button to set
the minutes.
5. Push the "SELECT" button and
then release it to start the clock.
Fuel meter
1. Fuel meter
With the key in the "ON" position, the
fuel meter indicates the amount of fuel
in the fuel tank. When the key is turned
to "ON", all of the display segments of
the fuel meter will appear one after the
other and then disappear in order to
test the electrical circuit. The display
segments of the fuel meter disappear
towards "E" (Empty) as the fuel level
decreases. When only one segment is
left near "E" (Empty), refuel as soon
as possible.
TIP
This fuel meter is equipped with a self-
diagnosis system. If the electrical cir-
cuit is defective, all the segments will
start flashing. If this occurs, have a
Yamaha dealer check the electrical cir-
cuit.
XT660Z 04-04 ING-AUS:MY03 01-03 ING 11-05-2009 9:54 Pagina 4-7

1
2
3
4
5
6
7
8
9
10
OPERATION AND IMPORTANT RIDING POINTS
EAU15951
Read the Owner's Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
EWA10271
WARNING0
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which could cause an accident
or injury.
6-1
EAU48020
TIP
This model is equipped with a lean an-
gle sensor to stop the engine in case
of a turnover. In this case, the multi-
function display indicates error code
30, but this is not a malfunction. Turn
the key to "OFF" and then to "ON" to
clear the error code. Failing to do so
will prevent the engine from starting
even though the engine will crank
when pushing the start switch.
EAUB1570
Starting the engine
In order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:
●The transmission is in the neutral
position.
●The transmission is in gear with
the clutch lever pulled and the
sidestand up.
EWA10290
WARNING0
●Before starting the engine,
check the function of the igni-
tion circuit cut-off system ac-
cording to the procedure de-
scribed on page 4-18.
●Never ride with the sidestand
down.
1. Turn the key to “ON” and make
sure that the engine stop switch is
set to “
I”.
XT660Z 05-07 ING-AUS:MY03 04-06 ING 11-05-2009 10:09 Pagina 5

INDEX
1
2
3
4
5
6
7
8
9
10
Dimmer switch ................................4-9
Engine stop switch .........................4-9
Hazard switch ...............................4-10
Horn switch .....................................4-9
Pass switch .....................................4-9
Start switch .....................................4-9
Turn signal switch ...........................4-9
Headlight bulb, replacing..................7-33
High beam indicator light ...................4-4
Horn switch ........................................4-9
I
Identification numbers ......................10-1
Idling speed, checking .....................7-15
Ignition circuit cut-off system............4-17
Checking operation procedure......4-18
Immobilizer system ............................4-1
Immobilizer system indicator light ......4-4
Indicator and warning lights ...............4-3
Coolant temperature warning light..4-4
Engine trouble warning light ...........4-4
High beam indicator light ................4-4
Immobilizer system indicator light...4-4
Neutral indicator light ......................4-4
Turn signal indicator light ................4-3
Instruments ........................................3-3
Instrument and control functions........4-1
K
Key identification number .................10-1
Keys ...................................................4-1L
Labels (location of important labels) ..1-1
License plate light bulb, replacing ....7-35
Location of important labels ...............1-1
Loading ..............................................2-3
Lubricating the brake and clutch
levers ............................................7-26
Lubricating the brake pedal..............7-27
Lubricating the cables ......................7-25
Lubricating the drive chain ...............7-25
Lubricating the sidestand .................7-27
Lubricating the throttle grip
and cable ......................................7-26
Lubricating the swingarm pivots.......7-28
M
Main switch/steering lock ...................4-2
Model label .......................................10-2
Motorcycle noise regulation
(for Australia) ................................10-2
Multi-function display..........................4-5
Clock mode .....................................4-7
Self-diagnosis devices ....................4-7
Tachometer .....................................4-6
Tripmeter and tachometer modes ...4-6
N
Neutral indicator light .........................4-4
O
Oil filter element ..............................7-10
Operation and important riding
points ..............................................6-1Owner’s tool kit...................................7-1
P
Panels, removing and installing .........7-6
Parking ...............................................6-4
Pass switch ........................................4-9
Periodic maintenance
and adjustment ...............................7-1
Periodic maintenance chart for
the emission control system ...........7-2
Pre-operation check list......................5-2
Pre-operation checks .........................5-1
R
Rear suspension, lubricating............7-27
Rear wheel .......................................7-38
Installing........................................7-39
Removing......................................7-38
Record the identification numbers ...10-1
S
Safety information ..............................2-1
Seat ..................................................4-14
Self-diagnosis devices .......................4-7
Shift pedal ........................................4-10
Shifting ...............................................6-2
Shock absorber assembly
(adjusting) .....................................4-16
Sidestand .........................................4-17
Sidestand, checking and lubricating ..7-27
Sidestand switch, checking ..............4-18
Spark plug, checking..........................7-8
XT660Z 08-10 ING-AUS:MY03 07-10 ING 11-05-2009 10:10 Pagina 2