YAMAHA YXZ1000R 2016 Owners Manual

8-23
8
10. Slide the front portion of the center bot-tom panel into place as shown, and then
hook the left and right sides of the center
bottom panel into place.
11. Install the center bottom panel bolts, andthen tighten them to the specified torque.1. Center bottom panel
1
1. Center bottom panel
1
U2HC7LE0.book Page 23 Wednesday, October 7, 2015 12:09 PM

8-24
8
12. Install the rear bottom panel by installingthe bolts, and then tightening them to the
specified torque.
1. Bolt A
2. Bolt B
3. Bolt C
1
2
3
1. Bolt A
2. Bolt B
3. Bolt CTightening torques:Bolt A:7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Bolt B: 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Bolt C: 7 Nm (0.7 m·kgf, 5.1 ft·lbf)1
3
2
3
U2HC7LE0.book Page 24 Wednesday, October 7, 2015 12:09 PM

8-25
8
13. Install the side panel bolts, and then tight-en them to the specified torque.
EBU35103Transmission oilCheck the oil level and change the transmis-
sion oil at the intervals specified in the general
maintenance and lubrication chart.
1. Rear bottom panel
2. Bolt A
3. Bolt BTightening torques:Bolt A:7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Bolt B: 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
3
1
2
2
1. Bolt BTightening torque: Bolt B:7 Nm (0.7 m·kgf, 5.1 ft·lbf)
1
1
U2HC7LE0.book Page 25 Wednesday, October 7, 2015 12:09 PM

8-26
8
NOTICEECB02910When checking or changing the transmis-
sion oil, make sure that no foreign material
enters the transmission. If necessary,
clean the filler cap and surrounding area. To check the transmission oil level1. Park the vehicle on a level surface.
2. Remove panel B (page 8-10).
3. Remove the transmission oil filler cap, wipe the dipstick off with a clean rag, in-
sert it back into the transmission case
(without screwing it in), and then remove
it again to check the oil level.
TIPThe transmission oil level should be between
the tip of the dipstick and the maximum level
mark. 4. If the oil level is at or below the tip of thedipstick, add sufficient oil of the recom-
mended type to raise it to the correct lev-
el.
5. Install the transmission oil filler cap.1. Transmission oil filler cap
2. Dipstick
3. Maximum level mark
4. Tip of the dipstick
1 2
34
U2HC7LE0.book Page 26 Wednesday, October 7, 2015 12:09 PM

8-27
8
6. Install the panel.
To change the transmission oil 1. Park the vehicle on a level surface.
2. Remove panel B (page 8-10).
3. Place an oil pan under the transmission case to collect the used oil.
4. Remove the transmission oil filler cap, and then the transmission oil drain bolt
and its gasket to drain the oil from the
transmission case. 5. Install the transmission oil drain bolt and
new gasket, and then tighten the bolt to
the specified torque.
6. Refill with the specified amount of the recommended oil, and then install the
transmission oil filler cap.
NOTICEECB03150Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENERGY CONSERVING II”
or higher.
1. Transmission oil drain bolt
2. Gasket2
1
Tightening torque:
Transmission oil drain bolt:20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended oil: See page 10-1.
Oil quantity: 1.50 L (1.59 US qt, 1.32 Imp.qt)
U2HC7LE0.book Page 27 Wednesday, October 7, 2015 12:09 PM

8-28
8
In order to prevent clutch slippage, do
not mix any chemical additives. TIPBe sure to wipe up any spilled oil. 7. Start the engine and drive the vehicle for
a few minutes to circulate the transmis-
sion oil.
8. Park the vehicle on a level surface, stop
the engine, and then check the transmis-
sion case for oil leakage.TIPIf oil is leaking confirm that the transmission
oil filler cap is properly installed and then have
a Yamaha dealer check the transmission. 9. Check the transmission oil level and cor-rect if necessary.
10. Install the panel.
EBU36050Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the general
maintenance and lubrication chart.
Checking the final gear oil level 1. Park the vehicle on a level surface.
2. Remove the final gear oil filler bolt and its gasket, and then check the oil level in the
final gear case. The oil level should be at
the brim of the filler hole.
U2HC7LE0.book Page 28 Wednesday, October 7, 2015 12:09 PM

8-29
8
3. If the oil is below the brim of the filler hole,add sufficient oil of the recommended
type to raise it to the correct level.
NOTICE: Be sure no foreign material
enters the final gear case.
[ECB00422]
4. Check the gasket for damage, and re- place it if necessary.
5. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified
torque. Changing the final gear oil
1. Park the vehicle on a level surface.
2. Place an oil pan under the final gear case
to collect the used oil.
3. Remove the final gear oil filler bolt, the fi-
nal gear oil drain bolt and their gasket to
drain the oil.1. Final gear oil
2. Gasket
3. Final gear oil filler bolt
4. Correct oil level
24
3
1
Tightening torque:Final gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)1. Final gear oil drain bolt
2. Gasket
21
U2HC7LE0.book Page 29 Wednesday, October 7, 2015 12:09 PM

8-30
8
4. Install the drain bolt and its new gasket,and then tighten the bolt to the specified
torque.
5. Refill with the recommended final gear oil up to the brim of the filler hole. NOTICE:
Be sure no foreign material enters the
final gear case.
[ECB00422]
TIP GL-4 is a quality and additive rating; GL-5
rated hypoid gear oils may also be used.
 If desired, an SAE 80W -90 hypoid gear oil
may be used instead.
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary.
7. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified
torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.EBU36060Differential gear oilCheck the oil level and change the differential
gear oil at the intervals specified in the gener-
al maintenance and lubrication chart.
Checking the differential gear oil level
1. Park the vehicle on a level surface.
Tightening torque: Final gear oil drain bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
Recommended oil: SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.47 L (0.50 US qt, 0.41 Imp.qt)
Tightening torque:Final gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
U2HC7LE0.book Page 30 Wednesday, October 7, 2015 12:09 PM

8-31
8
2. Remove the differential gear oil filler boltand its gasket, and then check the oil lev-
el. It should be up to the brim of the filler
hole.
3. If the level is low, add sufficient oil of the recommended type to raise it to the
specified level. NOTICE: Be sure no for-
eign material enters the differential
gear case.
[ECB00412]
4. Check the gasket for damage, and re- place it if necessary.
5. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque.
Changing the differential gear oil 1. Park the vehicle on a level surface.
2. Place an oil pan under the differential gear case to collect the used oil.
3. Remove the differential gear oil filler bolt, the differential gear oil drain bolt and their
gasket to drain the oil.
1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
Tightening torque:Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
U2HC7LE0.book Page 31 Wednesday, October 7, 2015 12:09 PM

8-32
8
4. Install the differential gear oil drain boltand its new gasket, and then tighten the
bolt to the specified torque.
5. Refill the differential gear case with the recommended oil. NOTICE: Be sure no
foreign material enters the differential
gear case.
[ECB00412]
TIP GL-4 is a quality and additive rating; GL-5
rated hypoid gear oils may also be used.
 If desired, an SAE 80W -90 hypoid gear oil
may be used instead. 6. Check the oil filler bolt gasket for dam-
age, and replace it if necessary.
7. Install the differential gear oil filler bolt
and its gasket, and then tighten the bolt
to the specified torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.
1. Differential gear oil drain bolt
2. GasketTightening torque:Differential gear oil drain bolt:9.8 Nm (0.98 m·kgf, 7.1 ft·lbf)
1 2
Recommended oil:SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)
Tightening torque: Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
U2HC7LE0.book Page 32 Wednesday, October 7, 2015 12:09 PM