check engine ACURA NSX 1991 Service Owner's Manual
[x] Cancel search | Manufacturer: ACURA, Model Year: 1991, Model line: NSX, Model: ACURA NSX 1991Pages: 1640, PDF Size: 60.48 MB
Page 729 of 1640

Troubleshooting
Tips and Precautions
Before Troubleshooting
• Check applicable fuses in the appropriate fuse box.
• Check the battery for damage, state of charge, and
clean and tight connections.
• Check the alternator belt tension.
CAUTION:
• Do not quick-charge a battery unless the battery
ground cable has been disconnected.
Otherwise you will damage the alternator
diodes.
• Do not attempt to crank the engine with the bat-
tery ground cable loosely connected or you will
severely damage the wiring.
Handling Connectors
• Make sure the connectors are clean and have no loose
wire terminals.
• Make sure multiple cavity connectors are packed with
grease (except watertight connectors).
• All connectors have push-down release type locks.
LOCKING TAB
Some connectors have a clip on their side used to at-
tach them to a mount bracket on the body or on
another component. This clip has a pull type lock.
Some mounted connectors cannot be disconnected
unless you first release the lock and remove the con-
nector from its bracket.
LOCKING
PAWL ON
OTHER
HALF OF
CONNECTOR
Pull to
disengage
BRACKET
• Never try to disconnect connectors by pulling on their
wires; pull on the connector halves instead.
• Always reinstall plastic covers.
• Before connecting connectors, make sure the ter-
minals are in place and not bent.
BENT TERMINAL
Check for loose retainer and rubber seals.
RETAINER
RUBBER SEAL RETAINER
• The backs of some connectors are packed with
grease. Add grease if needed. If the grease is con-
taminated, replace it.ProCarManuals.com
Page 749 of 1640

- I f th e starte r stil l doe s no t cran k th e engine ,
remov e th e starte r an d diagnos e it s interna l
problems .
- I f th e starte r crank s th e engine , chec k fo r a n
ope n i n th e BLK/WH T wir e an d connector s be -
twee n th e starte r an d ignitio n switch . Chec k th e
ignitio n switch .
On car s wit h automati c transmission , chec k th e
A/ T gea r positio n switc h (neutra l positio n
switch ) an d connector .
O n car s with manua l transmission , chec k th e
starte r cu t relay , clutc h interloc k switc h an d
connectors .
NOTE : Chec k th e No . 2 9 (5 0 A ) fus e an d th e
starte r cu t relay , an d inspec t th e securit y alar m
system .
3 . Chec k fo r wea r o r damage :
Th e starte r shoul d cran k th e engin e smoothl y an d
steadily .
If th e starte r engages , bu t crank s th e engin e er -
ratically , remov e th e starte r motor . Inspec t th e
starter , driv e gea r an d flywhee l rin g gea r fo r
damage .
Check th e driv e gea r overrunnin g clutc h fo r bindin g
or slippin g whe n th e armatur e i s rotated with th e
driv e gea r held . Replac e th e gear s i f damaged .
4 . Chec k crankin g voltag e an d curren t draw :
Voltag e shoul d b e n o les s tha n 8. 5 volts .
Curren t shoul d b e n o mor e tha n 35 0 amperes .
I f voltag e i s to o low , o r curren t dra w to o high ,
chec k for :
• Lo w battery .
• Ope n circui t i n starte r armatur e commutato r
segments .
• Starte r armatur e dragging .
• Shorte d armatur e winding .
• Excessiv e dra g i n engine . 5
. Chec k crankin g rpm :
Engin e spee d durin g crankin g shoul d b e abov e 10 0
rpm .
If spee d i s to o low , chec k for :
Loos e batter y o r starte r terminals .
Excessivel y wor n starte r brushes .
Ope n circui t i n commutato r segments .
Dirt y o r damage d helica l splin e o r driv e gear .
Defectiv e driv e gea r overrunnin g clutch .
6 . Chec k th e starte r disengagement :
Depres s th e clutc h peda l al l th e wa y (M/T ) o r shif t
to positio n (A/T) , tur n th e ignitio n switc h
to "Star t (III) " an d releas e to O N (II) .
The starter drive gea r shoul d disengag e fro m th e
flywhee l rin g gear .
I f th e driv e gea r hang s u p o n th e flywhee l rin g gear ,
check :
• Solenoi d plunge r an d switc h fo r malfunction .
• Driv e gea r assembl y fo r dir t o r damage d over -
runnin g clutch .
ProCarManuals.com
Page 751 of 1640

Starter Solenoid Test
1. Check the hold-in coil for continuity between the S
terminal and the armature housing (ground).
The coil is OK if there is continuity.
ARMATURE HOUSING
(GROUND)
PULL - IN COIL HOLD - IN COIL
2. Check the pull-in coil for continuity between the S
and M terminals.
The coil is OK if there is continuity.
Starter Replacement
1. Disconnect the battery negative cable.
2. Remove the engine wire harness from the harness
clip on the starter motor.
3. Disconnect the starter cable and the BLK/WHT
wire.
4. Remove the two bolts holding the starter, and
remove the starter.
UPPER MOUNTING BOLT
75 N-m (7.5 kg-m, 54 Ib-ft)
B-TERMINAL MOUNTING NUT
9 N-m (0.9 kg-m. 6.5 Ib-ft)
STARTER CABLE
LOWER MOUNTING BOLT
75 N-m (7.5 kg-m, 54 Ib-ft)
BLK/WHT WIREProCarManuals.com
Page 760 of 1640

Ignition Timin g Inspectio n
SRS component s ar e locate d in thi s area . Revie w th e SR S
componen t locations , precautions , an d procedure s in th e
SR S sectio n 24 befor e performin g repair s o r service .
1 . Pul l ou t th e servic e chec k connecto r locate d unde r
th e middl e o f th e dash . Connec t th e BL U an d BRN /
BL K terminal s wit h th e SC S servic e connector .
2 . Star t th e engine . Hol d th e engin e a t 3,00 0 rp m wit h
n o loa d (A/ T i n [N ] o r 0 position , M/ T i n neutral )
unti l th e radiato r fa n come s on , the n le t i t idle .
NOTE : I f yo u sto p th e engin e o r tur n th e ignitio n
switc h OF F afte r warm-u p wit h th e SC S servic e con -
necto r connected , th e engin e wil l idl e a t th e bas e
idl e speed . Tha t is , i t wil l no t b e controlle d b y th e
ECM . T o retur n t o th e norma l idl e speed , pres s th e
accelerato r peda l on e time .
SERVIC E CHEC K CONNECTO R (2-P )
SCS SERVIC E CONNECTO R07PAZ - 001010 0
3. Chec k th e idl e spee d (se e pag e 23-92 ).
4 . Connec t a timin g ligh t t o th e servic e loop ; whil e th e
engin e idles , poin t th e ligh t towar d th e pointe r o n
the timin g bel t cover .
SERVIC E LOO P
TIMIN G LIGH T
5. Chec k th e ignitio n timing .
Ignitio n Timing : 15 ° + 2° BTD C (RE D mark )
Idl e Spee d (rpm) :
NOTE : Al l electrica l system s ar e turne d OFF .
POINTE R
WHITE MAR K
RED MAR K
CRANKSHAF T PULLE Y
6. I f i t i s necessar y to adjus t th e ignitio n timing , replac e
the ECM .
7. Remov e th e SC S servic e connecto r fro m th e servic e
check connector .
ProCarManuals.com
Page 784 of 1640

Fan Relay Tests
Check continuity at the relay terminals.
• There should be continuity between the C and D ter-
minals.
• There should be continuity between the A and B ter-
minals when power and ground are connected to the
C and D terminals.
• There should be no continuity between the A and B
terminals when power is disconnected.
• Radiator fan low relay
• Radiator fan high relay
• Condenser fan relay
Engine compartment fan relay (A/T)ProCarManuals.com
Page 860 of 1640

(G551) '95-'96 Models.
(G401,G402,G551) '93-94 Models or
Brake Switch
Test
1
.
If one of the brake lights does not go on, check that
brake
light bulb in the taillight or the high mount light
2
.
If none of the brake lights 90 on, check the No. 45 (2
0
A) fuse in the under-hood fuse/relay box.
3
.
If the fuse and bubs are OK, disconnect the 4-P con- necto
r
from the brake switch.
4-P CONNECTOR
BRAKE
SWITCH
BRAKE
PEDAL
4. Check for continuity between the B and C terminals. There should be continuity with the brake pedal
pushed.
If there is no continuity, replace the switch or ad-
just pedal height (see section 19).
If there is continuity, but the brake lights do not
go on, inspect for:
Poor ground (G401,G501) '91-'92 Models or
An open in the WHT/GRN or GRN/WHT wire. Faulty brake light failure sensors (see page 23-153). High Mount Brake Light Test
1. Open the trunk lid and engine compartment lid.
2. Disconnect the 2-P connector from the trunk wire
harness.
TRUNK WIRE HARNESS
SIDE WIRE
HARNESS
View from terminal side
View from
terminal
side
3. Connect a voltmeter positive lead to the GRN/WHT terminal and the negative lead to the BLK terminalof the side wire harness side of the connector.
Push the brake pedal, and check for voltage between
the GRN/WHT and the BLK terminals. There should be battery voltage. If there is no voltage, check for:
— Blown No. 45 (20 A) fuse in the under-hood
fuse/relay box.
— An open in the GRN/WHT or BLK wire.
— Faulty brake switch.
If there is battery voltage, go to step 4.
4. Connect battery power to the GRN/WHT terminal and ground to the BLK terminal of the trunk wireharness side of the connector.
Check that all the LEDs of the high mount brake light
go on.
If the high mount brake light does not go on,check for an open in the wires
in the trunk lid.
If the wires in the trunk lid are OK, replace the
high mount brake light.
If some of the LEDs do not go on,
replace the high
mount brake light assembly.
GRN/WHT BLK
BLK GRN/WHTProCarManuals.com
Page 956 of 1640

Engine Compartment Lid Switch
Test
1. Open the engine compartment lid.
2. Disconnect the 2-P connector from the engine
compartment lid switch.
3. Check continuity at the switch connector terminals.
• There should be continuity between the terminals
with the lever released (lid open).
• There should be no continuity with the lever
pushed down (lid closed).
LEVER
View from
terminal side
2-P CONNECTOR
Hood Switch Test
1. Open the hood.
2. Disconnect the 2-P connector from the hood
switch.
3. Check continuity at switch connector terminals.
• There should be continuity between the terminals
with the lever released (hood open).
• There should be no continuity with the lever
pushed down (hood closed).
LEVER
2-P CONNECTOR
View from
terminal sideProCarManuals.com
Page 966 of 1640

Engine Oil
Replacement
CAUTION: Remove the drain plug carefully while the en-
gine is hot, the hot oil may cause scalding.
1. Warm up the engine.
2. Drain the engine oil.
WASHER
Replace.
DRAIN PLUG
45 IM-m (4.5 kg-m, 33 Ib-ft)
3. Reinstall the drain plug with a new washer, and refill
with the recommended oil.
CAUTION: Do not overtighten the drain plug.
Requirement
API Service Grade: Use "Energy
Conserving II" SG or SH grade oil.
SAE
10W-30
preferred.
You can also an oil a cantainer that
bears API CERTIFICATION mark.
Capacity
5.0
(5.3
US qt, 4.4 Imp qt)
at change, including filter.
6.3
(6.7
US qt, 5.5 Imp qt)
after engine overhaul.
Change
Every 7,500 miles (12,000 km) or
6 months whichever comes first.
API CERTIFICATION MARK
The numbers in the middle of the API Service label tell
you the oil's SAE viscosity or weight. Select the oil for
your car according to this chart:
Ambient Temperature
An oil with a viscosity of 10W —30 is preferred for im-
proved fuel economy and year-round protection in the
car.
You may use a 5W —30 oil if the climate in your area is
limited to the temperature range shown on the chart.
4. Fill the engine with oil up to the specified level, run
the engine for more than 3 minutes, then check for
oil leakage and oil level.ProCarManuals.com
Page 995 of 1640

Engine Removal/Installation
(cont'd)
49. Remove the two bolts from the side engine mount near the alternator. Pivot the mounting bracket into
the housing of the body.
50. Remove the transmission mounting bolt.
51. Remove the twelve subframe-to-body mounting
bolts.
52. Raise the car a few inches.
53. Check that all wires and hoses are disconnected
from the engine assembly.
54. Raise the car completely off the engine/suspension assembly. Roll the assembly from under the car.
TRUCK GUIDE HOLE
(BODY)
TAPERED PUNCH
GUIDE HOLE
(SIDE BEAM)
NOTE: When installing, align the bolt holes of the
beam brackets and body with a tapered punch.ProCarManuals.com
Page 996 of 1640

55. Attach a chain hoist to the engine. Remove the
front and rear mounting bolts, then separate the
engine from the suspension and the beam
assembly.
CAUTION: Do not hit the engine oil cooler on the
rear right beam bracket.
FRONT ENGINE
MOUNT
REAR ENGINE
MOUNT
56. Install the engine in the reverse order of removal:
NOTE:
Combine the front beam and the rear beam rod
assembly, then torque the four mounting bolts.
Check that the set ring on the end of each
driveshaft clicks into place.
CAUTION: Use new set rings.
(cont'd)
Align the bolt holes of the beam brackets and
body with a tapered punch (page 5-28).
Temporarily torque the two front beam nuts and
front engine mounting bolt when installing the
A/C compressor.ProCarManuals.com