engine ACURA TL 1995 Service User Guide
[x] Cancel search | Manufacturer: ACURA, Model Year: 1995, Model line: TL, Model: ACURA TL 1995Pages: 1771, PDF Size: 62.49 MB
Page 14 of 1771

Engine Lubricatio n — Sectio n 8
Engin
e Bloc k — Sectio n 7
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Page 28 of 1771

Lubrication Points
For the details of lubrication points and types of lubricants to be applied, refer to the illustrated index and various work
procedures (such as Assembly/Reassembly, Replacement, Overhaul, Installation, etc.) contained in each section.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
LUBRICATION POINTS
Engine
Transmission
Brake Line (Includes Anti-lock brake line)
Power steering gearbox
Steering boots
Throttle cable end
Steering ball joints
Shift lever (Automatic transmission)
Pedal linkage
Intermediate shaft
Brake master cylinder pushrod
Fuel
fill
lid
Trunk hinges
Door hinges upper and lower
Door opening detents
Hood hinges and hood latch
Brake pipe joint (Front and rear wheel house)
Caliper Piston seal, Dust seal,
Caliper pin, Piston
Power steering system
Differential
A/C compressor
LUBRICANT
API Service Grade: Use SH "Energy Conserving II" or SJ
"Energy Conserving" grade oil.
The oil container may also display the API Certification
mark shown below. Make sure it says "For Gasoline
Engines."
SAE Viscosity: See chart below.
Genuine Honda Premium Formula Automatic
Transmission Fluid (ATF)*1
Genuine Honda DOT3 Brake Fluid*2
Steering grease P/N 08733 - B070E
Multi-purpose grease
Honda White Lithium Grease
Rust preventives
Silicone grease
Genuine Honda Power Steering Fluid-V or S*3
Hypoid gear Oil API service GL4 or GL5
Viscosity:
at above -18°C (0°F): SAE 90
at less than -18°C (0°F): SAE 80 W-90
Compressor oil:
DENSO: ND-OIL8 (P/N 38897 - PR7 - A01 AH or 38899 -
PR7-A01)
(For Refrigerant: HFC-134a (R-134a))
API SERVICE LABEL
API CERTIFICATION MARK
Recommended Engine Oil
Engine oil viscosity for ambient temperature ranges
NOTE: The following information as marked *1, *2 and *3 on above chart details for 1997 model:
*1: Always use Genuine Honda Premium Formula Automatic Transmission Fluid (ATF). Using a non-Honda ATF can affect
shift quality.
*2: Always use Genuine Honda DOT3 Brake Fluid. Using a non-Honda brake fluid can cause corrosion and decrease the
life of the system.
*3: Always use Genuine Honda Power Steering Fluid-V or S. Using any other type of power steering fluid or automatic
transmission fluid can cause increase wear and poor steering in cold weather.ProCarManuals.com
Page 43 of 1771

Engine Removal/Installatio n
Removal
Make sur e jack s an d safet y stand s ar e place d properl y
an d hois t bracket s ar e attache d to th e correc t position s
o n th e engine .
Mak e sur e th e ca r wil l no t rol l of f stand s an d fal l
whil e yo u ar e workin g unde r it .
CAUTION :
Us e fende r cover s t o avoi d damagin g painte d sur -
faces .
Unplu g th e wirin g connector s carefull y whil e holdin g
th e connecto r portio n t o avoi d damage .
Mar k al l wirin g an d hose s t o avoi d misconnection .
Also , b e sur e tha t the y d o no t contac t othe r wirin g
o r hose s o r interfer e wit h othe r parts .
1 . Mov e th e fron t passenger' s sea t forward .
2. Remov e th e suppor t strut s fro m th e engin e hood ,
and fi x th e engin e hoo d in a vertica l position , the n
reinstal l th e suppor t strut s b y usin g 6 x 1. 0 m m bolts .
ENGIN E HOO D
6 x 1. 0 m m bol t
SUPPOR T
STRU T
3. Mak e sur e yo u hav e th e anti-thef t cod e fo r th e radio ,
the n writ e dow n th e frequencie s fo r th e radio' s pre -
se t buttons .
4 . Disconnec t th e batter y negativ e termina l first , the n
th e positiv e terminal .
5 . Remov e th e engin e cover .
ENGIN E COVE R6 x 1. 0 m m12 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
6. Remov e th e intak e ai r duc t an d ai r cleane r housin g
assembly . 6 x 1. 0 m m
12 N- m (1.2 kgf-m , 8. 7 Ibf-ft )
INTAK E AI R DUCT /
AI R CLEANE R HOUSIN G
ASSEMBL Y
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Page 44 of 1771

Engine Removal/Installatio n
Removal (cont'd )
7. Remov e th e throttl e cover .
8.Remov e th e throttl e cabl e an d cruis e contro l cabl e
b y loosenin g th e locknuts , the n sli p th e cabl e end s
ou t o f th e accelerato r linkage .
NOTE:
Take car e no t t o ben d a cabl e whe n removin g it .
Alway s replac e an y kinke d cabl e wit h a ne w one .
Adjus t th e throttl e cabl e whe n installin g (se e
sectio n 11 ).
Adjus t th e cruis e contro l cabl e whe n installin g
(se e sectio n 23 ).
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft ) THROTTL
ECOVER
LOCKNU T
THROTTLE
CABLE
ADJUSTIN G LOCKNU TNUTS
CRUIS E CONTRO LCABLE
9. Remov e th e batter y an d batter y base .
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
BATTER YBASE
10. Disconnec t th e engin e wir e harnes s connecto r o n
th e lef t sid e o f th e engin e compartment .
11 . Remov e th e engin e groun d cabl e an d engin e wir e
harnes s clamps .
ENGINEWIRE HARNES S
CLAMP S
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft ) ENGIN
E WIR E
HARNES S CONNECTO R
GROUN D
CABLE
12. Remov e th e vacuu m hoses , the n remov e th e clam p
fro m th e under-hoo d fuse/rela y box .
VACUU M HOS E
CLAM P
VACUU M
HOS E
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Page 45 of 1771

13. Remove the battery cables from the under hood fuse/
relay box, then remove the under-hood fuse/relay box.
14. Remove the engine wire harness connector.
BATTERY
CABLES
CONNECTOR
6 x 1.0 mm
12 N-m (1.2 kgf-m,
8.7 Ibf-ft)
UNDER-HOOD
FUSE/RELAY
BOX
6 x 1.0 mm
12 N-m (1.2 kgf-m,
8.7 Ibf-ft)
15. Raise the power steering (P/S) fluid reservoir, then
remove the vacuum hoses, vacuum tube and vacuum
tank.
NOTE: Do not disconnect the P/S hoses.
6 x 1.0 mm
12 N-m (1.2 kgf-m, 8.7 Ibf-ft)
VACUUM
TANK
VACUUM
HOSES
VACUUM
TUBE
16. Disconnect the ignition control module (ICM) con-
nector, and remove the engine ground cable.
GROUND CABLE
6 x 1.0 mm
12 N-m (1.2 kgf-m, 8.7 Ibf-ft)
6 x 1.0 mm
12 N-m (1.2 kgf-m,
8.7 Ibf-ft)
ICM CONNECTOR
17. Disconnect the engine wire harness connector on
the right side of the engine compartment.
18. Remove the ground cable and wire harness clamp.
6 x 1.0 mm
12 N-m (1.2 kgf-m,
8.7 Ibf-ft)
GROUND
CABLE
6 x 1.0 mm
12 N-m (1.2 kgf-m,
8.7 Ibf-ft)
ENGINE WIRE
HARNESS CONNECTORProCarManuals.com
Page 46 of 1771

Engine Removal/Installatio n
Removal (cont'd )
19. Disconnec t th e connectors , the n remov e th e contro l
bo x an d solenoi d valve .
20 . Disconnec t th e brak e booste r vacuu m hose .
CONTRO LBOX
6 x 1. 0 m m BRAK E BOOSTE R
1 2 N- m (1. 2 kgf-m , VACUU M HOS E
8. 7 Ibf-ft )
SOLENOI D
VALVE
CONNECTOR S
21. Remov e th e heate r valve .
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,8.7 Ibf-ft )
HEATE RVALVE
22. Reliev e fue l pressur e (se e sectio n 11 ).
D o no t smok e whil e workin g o n th e
fue l system . Kee p ope n flam e o r spar k awa y fro m
th e wor k area . Drai n fue l onl y int o a n approve d
container.
23. Remov e th e fue l fee d hose , fue l retur n hose , vacuu m
hose an d evaporativ e emissio n (EVAP ) contro l canis -
te r hose .
'96:
BANJ O BOL T
2 2 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )WASHER SReplace.
FUEL FEE D
HOS E EVA
P CONTRO L
CANISTE R HOS EVACUU M
FUEL RETUR N HOS EHOSE
'97 - '98 :
WASHE R
Replace .SERVIC
E BOL T
1 2 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
WASHE R
Replac e EVA P CONTRO L
CANISTE R HOS E
BANJ O BOL T
2 8 N- m (2. 8 kgf-m ,
2 0 Ibf-ft )
FUEL FEE D
HOS E
24. Disconnec t th e transmissio n sub-harnes s connector ,
an d remov e th e wir e harnes s clamp .
TRANSMISSIO NSUB-HARNESS
CONNECTO R
WIR E HARNES S
CLAM P
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
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Page 48 of 1771

Engine Removal/Installatio n
Removal (cont'd )
30. Remov e th e radiato r cap .
Us e car e whe n removin g th e radiato r
ca p to avoi d scaldin g b y ho t coolan t o r steam .
31 . Rais e th e hois t t o ful l height .
32 . Remov e th e fron t tires/wheel s an d splas h shield .
SPLAS H
SHIEL D
6 x 1. 0 m m9.8 N- m (1. 0 kgf-m , 7. 2 Ibf-ft )33. Drai n th e engin e coolan t (se e pag e 10-5 ).
• Loose n th e drai n plu g i n th e radiator .
34 . Drai n th e automati c transmissio n flui d (ATF) . Reinstal l
th e drai n plu g usin g a ne w washe r (se e sectio n 14 ).
35 . Drai n th e differentia l oil . Reinstal l th e drai n plu g
usin g a ne w washe r (se e sectio n 15 ).
36 . Drai n th e engin e oil . Reinstal l th e drai n bol t usin g a
ne w washe r (se e pag e 8-4 ).
37 . Remov e th e dampe r fork s (se e sectio n 18 ).
38 . Disconnec t th e suspensio n lowe r ar m bal l joint s wit h
th e specia l tool . Refe r t o sectio n 1 8 fo r th e prope r
procedure .
BALL JOIN T
REMOVER , 3 2 m m
07MA C - SL0010 0
CASTLE NU T14 x 2. 0 m m69 - 7 8 N- m(7. 0 - 8. 0 kgf-m ,
5 1 - 5 8 Ibf-ft ) COTTE
R PI N
Replace .
39. Remov e th e driveshaft s (se e sectio n 16 ).
NOTE : Coa t al l precisio n finishe d surface s wit h clea n
engin e oil . Ti e plasti c bag s ove r th e driveshaf t ends .
PLASTI CBAG
DRIVESHAF T
40. Disconnec t th e compresso r clutc h connector , the n
remov e th e A/ C compressor .
NOTE : D o no t disconnec t th e A/ C hoses .
COMPRESSO R CLUTC H
CONNECTO R
A/ C COMPRESSO R
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
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Page 50 of 1771

Engine Removal/Installatio n
Removal (cont'd )
45. Remov e th e hea t shield .
Loosen thes ebolts.
HEAT
SHIEL D
6 x 1. 0 m m9.8 N- m (1. 0 kgf-m , 7. 2 Ibf-ft )
46. Remov e th e AT F coole r hoses , the n plu g th e AT F
coole r hose s an d pipes .
47 . Remov e th e shif t cabl e cove r mountin g bolts , the n
remov e th e A/ T gea r positio n switc h harnes s clam p
an d th e shif t contro l solenoi d valve/linea r solenoi d
harness connecto r fro m th e shif t cabl e cover .
48. Remov e th e shif t cabl e cove r fro m th e transmissio n
housing .
49 . Remov e th e shif t cabl e wit h shif t cabl e holde r fro m
th e shif t cabl e holde r base .
50 . Remov e th e contro l leve r fro m th e contro l shaft .
LOCKNU T
6 x 1. 0 m m 1 6 N- m (1. 6 kgf-m ,
12 N- m (1. 2 kgf-m , 1 2 Ibf-ft )8.7 Ibf-ft ) SHIF
T CABL E
HOLDE R
SHIF T CABL E
COVE R
CONTRO L
LEVER
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
ATF COOLE RHOSES
51. Lowe r th e hoist .
52 . Remov e th e uppe r an d lowe r radiato r hoses .
UPPER RADIATO R
HOS E
LOWE R RADIATO R
HOS E
53. Remov e th e radiato r assembl y (se e pag e 10-4 ).
54 . Remov e th e heate r hoses .
HEATE RHOSES
WASHE R
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Page 51 of 1771

55. Attach the chain hoist to the engine.ProCarManuals.com
Page 52 of 1771

Engine Removal/Installation
Removal (cont'd)
56. Remove the center bracket.
CENTER
BRACKET
57. Remove the center mount.
CENTER
MOUNT
DAMPER
58. Separate the left and right engine mount brackets
from the left and right brackets.
LEFT:
LEFT
BRACKET
LEFT ENGINE
MOUNT BRACKET
RIGHT:
RIGHT ENGINE
MOUNT BRACKET
RIGHT
BRACKETProCarManuals.com