CHEVROLET AVEO 2002 Service Repair Manual
Page 2641 of 5127
Fig. 80: Removing Upper Transaxle-To-Engine & Mounting Bolts
Courtesy of GENERAL MOTORS CORP.
16. Remove the 3 upper transaxle-to-en
gine mounting bolts.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Page 2642 of 5127
Fig. 81: Securing Transaxle Jack & DW 260-120
Courtesy of GENERAL MOTORS CORP.
17. Secure the transaxle to a transaxle jack and DW 260-120(1). See Special Tools
.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Page 2643 of 5127
Fig. 82: Removing Lower Transaxle-To-Engine & Retaining Bolts
Courtesy of GENERAL MOTORS CORP.
18. Remove the 7 lower transaxle-to-en
gine retaining bolts.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Page 2644 of 5127
Fig. 83: Removing Transaxle Jack & DW 260-120
Courtesy of GENERAL MOTORS CORP.
19. Carefully remove the transaxle from the vehicle with the transaxle secured in the DW 260-120 (1). See
Special Tools
.
Installation Procedure
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Page 2645 of 5127
Fig. 84: Securing Transaxle Jack & DW 260-120
Courtesy of GENERAL MOTORS CORP.
1. Secure the transaxle to the transaxle jack, then carefully position in the vehicle with the transaxle secured
in the DW 260-120 (1). See Special Tools
.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:20 PMPage 96 © 2005 Mitchell Repair Information Company, LLC.
Page 2646 of 5127
Fig. 85: Installing Transaxle Lower & Retaining Bolts
Courtesy of GENERAL MOTORS CORP.
2. Install the 7 lower transaxle-to-engine retaining bolts.
Tighten:
Tighten the bolts (1) to 73 N.m (54 lb ft).
Tighten the bolts (3) to 31 N.m (23 lb ft).
Tighten the bolts (2) to 21 N.m (15 lb ft).
NOTE: Refer to Fastener Notice .
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Page 2647 of 5127
Fig. 86: Installing Upper Transaxle-To-Engine & Mounting Bolts
Courtesy of GENERAL MOTORS CORP.
3. Install the 3 upper transaxle-to-engine mounting bolts.
Tighten: Ti
ghten the 3 upper transaxle-to-engine mounting bolts to 73 N.m (54 lb ft).
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:20 PMPage 98 © 2005 Mitchell Repair Information Company, LLC.
Page 2648 of 5127
Fig. 87: Installing Upper Transaxle Mounting, Bracket & Bolts
Courtesy of GENERAL MOTORS CORP.
4. Install the 3 upper transaxle mounting bracket bolts and the bracket.
Tighten: Ti
ghten the 3 upper transaxle mounting bracket bolts to 60 N.m (44 lb ft).
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:20 PMPage 99 © 2005 Mitchell Repair Information Company, LLC.
Page 2649 of 5127
Fig. 88: Installing Damping Block Connection Nut And Bolt
Courtesy of GENERAL MOTORS CORP.
5. Install the rear mounting bracket bolts and the bracket.
Tighten: Tighten the rear mounting bracket bolts to 60 N.m (44 lb ft).
6. Install the damping block connection nut and bolt.
Tighten: Tighten the damping block connection nut and bolt to 80 N.m (59 lb ft).
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Page 2650 of 5127
Fig. 89: View Of Torque Converter Bolts
Courtesy of GENERAL MOTORS CORP.
7. Install the torque converter bolts.
Tighten: Tighten the torque converter bolts to 45 N.m (33 lb ft).
8. Install the service hall cover.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:20 PMPage 101 © 2005 Mitchell Repair Information Company, LLC.