clock DATSUN PICK-UP 1977 User Guide

Engine
Electrical

System

SERVICE
DATA
AND
SPECIFICATIONS

D4A4

06
D4A4
07

Type
D4A6
07
D4A6
08

Firing
order
1
3
4
2
13
4
2

Rotating
direction
Counterclockwise
Counterclockwise

Owen

angle
degree
490
to
550
490

to
550

Point

gap
mm
in
0

45
to
0

55
0
45
to
0
55

0
018
to

0
022
0
018
to
0

022

Point

pressure
kg
lb
0
40

to
0
55
0
40
to
0
55

0

88
to
1

21
0
88
to
1
21

Condenser

capacity
JlF
0
20

to
0
24
0
20

to
0
24

Condenser
isolate
resistance
Mrl
5
5

Cap
isolate
resistance
Mrl
50
50

Rotor
head
isolate
resistance
Mrl
50
50

Cap
carbon

point
length
mm
in
10

0
39
10
0
39

For
Canada

DISTRIBUTOR
California
models

CONSTRUCTION

CHECKING
AND
ADJUSTMENT

CAP
AND

ROTOR
HEAD

AIR

GAP

CONSTRUCTION

In
the
conventional
distributor
the

ignition
liming
is

detected

by
the
cam

and
breaker
arm
while
in
this
transis

tor

ignition
unit
it
is

detected

by
the

reluctor
on
the
shaft
and
the

pick
up

coil

provided
in

place
of
the
breaker

The

pick
up
coil
consists
of
a

magnet

coil
etc
The
amount
of

magnetic
flux

passing
through
the

pole
piece
in
the

coil
is

changed
at
the

moment
the

pole
CONTENTS

EE
33

EE
33

EE
33

EE
33
ADVANCE
MECHANISMS

DISASSEMBLY

ASSEMBLY

SERVICE
DATA
AND
SPECIFICATIONS
EE
33

EE
35

EE
35

EE
36

piece
faces
the

protrusion
of
the

re

luctor

and
then
the
electrical

signal
is

genera
ted
in
the

pick
up
coil

This
electric
signal
is

conducted

into

the
transistor

ignition
unit
which

in

turn
breaks
tI
e

primary
coil
current

running
through
the

ignition
coil
and

generates

high
voltage
in
the

secondary

winding
Also
this
transistor

ignition

EE
33
unit

utilizes
this
electric

signal
to

restore
the

primary
coil
to
the

original

state
after

cutting
off
the

primary

current
for
a
fIXed
time

The

centrifugal
and
vacuum
ad

vance
mechanisms

employ
the
con

ventional
mechanical

type
The
con

tactor
is
used
to
eliminate
vacuum

and

centrifugal
advance

hysteresis

I

EE299

Fig
EE
74

Driving
in
roll

pin
Engine
Electrical

System

4

Apply
grease
to
the

top
of
rotor

shaft
as

required

5

Check
the

operation
of

governor

before

installing
distributor
on

engine

6

Adjust
ignition
timing
after

distri

butor
is
installed

on

engine

SERVICE

DATA
AND
SPECIFICATIONS

Type

Firing
order

Rotating
direction

Duty

Air

gap
mm
in

MU

Cap
insulation
resistance

Rotor
head

insulation
resistance
MU

Cap
carbon

point
length
mm
in
D4F4
03
D4F4
04

1
3
4

2

Counterclockwise

70
20
to
40
at

idling

0
2
to
0
4
O

OOS
to
0

016

More
than
50

More
than
50

10
0
39

TRANSISTOR

IGNITION
UNIT

California
models

DESCRIPTION

TRANSISTOR
IGNITION
UNIT

REMOVAL
AND

INSTALLATION

INSPECTION

1
POWER

SUPPLY
WI

RING
AND

BATTERY

CHECK

DESCRIPTION

TRANSISTOR

IGNITION

UNIT

The
transistor

ignition
unit

provides

the

following
functions

L
It

makes
and
breaks
the
electric

current
in

the

primacy
circuit

of
the

ignition
coil
2

CONTINUITY
CHECK

OF
PRIMARY

CIRCUIT

3

PICK
UP

COIL
CONTINUITY
CHECK

4
PICK
UP
COIL
POWER

SIGNAL

PULSE

CHECK

5
TRANSISTOR

IGNITION
UNIT
CHECK
CONTENTS

EE

36

EE

36

EE
37

EE
37

EE
37

2

The

duty
control

circuit
sets
the

rate
of
make

and
break
within

one

cycle
i
e

this

maintains

good

ignition

characteristics
of

engine
from
low

speed
to

high
speed
and
is

equal
to

the

dweU

angle
in

the

conventional

breaker

type
distributor

3

A

preventive
circuit

against
lock

EE
36
EE
36

EE
38

EE
38

EE
39

ing
is

provided
This

cuts
off
the

prilnaCY
electric
current
in

the

ignition

coil
when
the

ignition
switch
is

turned

on
with
the

engine
not

running

Each

component
part
of
this
unit

is

highly
reliable
however

should

any

part
be
found

faulty
the
entire
assem

bly
must
be

replaced

R
RANGE
REVERSE

In
R

range
the

front
clutch
and

the
low
and
reverse
brake
are

applied

The

power
flow
is

through
the

input

shaft
front
clutch
and

connecting

shell
to
the

sun

gear
Clockwise
rota

tion
of
the
sun

gear
causes
counter

clockwise
rotation
of
the

rear

planeta

ry
gears
With
the

connecting
drum

held

stationary
by
the
low
and

reverse

brake
the
rear

planetary
gears
rotate

the
rear
internal

gear
and
drive
the

flange
counterclockwise
The

rear

drive

flange
splined
to
the

output
shaft

rotates
the

output
shaft
counterclock

wise
at
a

reduced

speed
with
an

increase
in

torque
for
reverse

gear
Automatic
Transmission

R

Fig
AT

26
Power

tranamis
ion

during
R

range

m
i

1

A
TOBS

Fig
A
T
21

Optrationof
each
mechanism

during
R

range

When
the
manual
valve

V
is

posi

Clutch
Low

Band
servo
One

tioned
at

R

range
the
oil

having
the
Gear

Partina

Ranae
re
ne

way

line

pressure
7
is

directed
to
line
ralio

Front
Rear

brake
Openlion
Relulie

clutch
plwl

pressure
circuits
5

and
6
The

pressure
in
the
circuit
5
actuates
the
Park
on
on

low
and
reverse

brake
after

being
Ruene
2
182
on
on
on

introduced

into
line

pressure
circuit

Neutral

12

through
the
I

st
2nd
shift
valve

ID
The

pressure
in

the
circuit

op
DI
Low
2
458
on
on

erates
the
release
side
of
the
band

servo
and
the
front
c1u
tch
after

being
Driowe
D2
Second
1
458
on
on

led
to
line

pressure
circuit
0
D3

Top
1
000
on
on
on

through
the
2nd
3rd
shift
valve

@

2
Second
1
458

The
throttle

pressure
I
6
and
the
line
on
on

pressure
6
which

vary
with
the

12
Second
S8
on
on

degree
of
accelerator

pedal
depression

II
Low
2
458

both
act
the

pressure
regulator
on

on

on

valve

CD
and

press

against
its
valve

CD

increasing
line

pressure
7
In
Rn

range
the

governor

pressure
is
absent

making
all

such
valves
as
the
1st
2nd

shift
valve

ID
lnd
3rd
shift

valvc

@
and

pressurc
modifier
valve

inoperative

AT16

Automatic
Transmission

R
RANGE
REVERSE

R

In
R

range
the

front
dutch
and

the
low
and

reverse
brake
are

applied

The

power
flow
is

through
the

input

shaft
front
clutch
and

connecting

shell
to

the
sun

gear
Clockwise
rota

tion

of
the

sun

gear
causes
counter

clockwise
rotation
of
the
rear

planeta

ry

gears
With
the

connecting
drum

held

Slationary
by
the
low
and
reverse

brake
the
rear

planetary
gears
rotate

the
rear
internal

gear
and
drive
the

flange
counterclockwise
The
rear

drive

flange
splined
to
the

output
shaft

rotates
the

output
shaft
counterclock

wise
at

a
reduced

speed
with
an

increase
in

torque
for
reverse

gear

f

When
Ihe
manual
valve

CV
is

posi

tioned
at
R

range
Ihe
oil

having
Ihe

line

pressure
7
is

directed
to

line

pressure
circuits
5
and

6
The

pressure
in

the
circuit
5
actuates
the

low
and
reverse
brake
after

being

introduced
into
line

pressure
circuit

12

through
the
I
st

2nd
shift
valve

@
The

pressure
in
Ihe

circuit

op

erates
the
release
side
of
the
band

servo
and

the
front
clutch
after

being

led
to

line

pressure
circuit

10

through
the
2nd
3rd
shift
valve

@

The
throtlle

pressure
16
and
the
line

pressure
6

which

vary
with
the

degree
of
acceJerator

pedal
depression

both
act

on
the

prcssure
regulator

valve

CD
and

press

against
its
valve

CD

increasing
line

pressure
7
In
R

range
the

governor

pressure
is
absent

making
all
slldl

valves
as
the
J
SI

2nd

shift
valve

@
2nd
3rd
shift
valvc

@
and

pressure
modifier
valve

j

inoperative
C

Fig
AT

26
Power

transmi
ion

during
R

range

A
TOS5

Fig
AT
27

Operation
attach
mechanism

during
R

range

G
Clutch
Low
A

Band
servo
One

Parkin

Ran
no
wa

plwl
ratio

Front
Rear

brake

Operllioo
Rdr
ue

clutch

k
on
on

Revctte
1
181
on
on
on

Neutnl

DI
Low
1
418
on
on

Driw
D2
Second
1
458
on
on

DJ

Top
1
000
on
on
on
on

2
Second
1
458
on
on

12
Second
1
458
on
on

I

II
Low
2
458
on
on

AT
16

D
RANGE
LOW
GEAR
Automatic

Transmission

The
low

gear
in
D

range
is

somewhat
different

from
that
in
I

range

The
rear

c1utdl
is

applied
as
III

I

range
but

the
one

way
clutch

holds

the

connecting
drum
The

power

now
is

the
same
as
in
1

J
range
That

is

the

power
now
takes

place

through

Ihe

input
shaft
and
into

the
rear

clutch
The

input
shaft
is

splined
to

the

rear
clutch

drum
and
drives
it

Rotation
of
Ihe

rear
clutch
drives
the

rear
clutch
hub

and
front
internal

gear

The
front
internal

gear
rotales
the

front

planetary
gears
clockwise

to

cause
the
sun

gear
to
rotate
counter

clockwise

Counterclockwise

rotation

of
the

sun

gear
turns
the

rear

planetary

gears
clockwise

With
the

rear

plane

tary
carrier

held

stationary
by
the

one

way
clutch
the
clockwise

rotation

of

the
rear

planetary
gears
rotates
the

rear
internal

gear
and
drives

the

flange

clockwise
The

internal
drive

flange
is

splined
to
the

outpul
shaft
and
rotates

the

output
shaft
clockwise

When

the
manual
valve
is

posi

tioned
at
D

the
line

pressure
7

introduced

into
the
manual

valve
is

led

to
the
line

pressure
circuits

l
2

and
3

The

pressure
in

the
circuit
I

acluates
the
rear

clutch
and
the

gover

nor
and
al
the

same
time

operates
the

1st

2nd
shift

valve

CID
to

change
the

speed
The

circuit
2

leads
to

the

second
lock

valve

@
The

circuit
3

actuates

the
2nd
3rd
shift

valve

@

for

the
2nd
3rd

speed

change
and

at
the
same

lime
locks
the

second

lock
valve

@

The

throttle

pressure
16
which

changes
with
the

degree
of
accelerator

pedal

depression

presses
Ihe

pressure

regulator
valve

CD
and

increases
the

line

pressure
7

When

Ihe

speed
of

the

vehicle
has

increased
the

governor

pressure
15

introduced
from

the
line

pressure
circuit
I

actuates
the

I

SI
2nd

shift
valve

CID
2nd
3rd

shift

valve

@
and

pressure
modifier

valve

ID
When
the

governor

pressure

is

high
the

pressure
modifier
valve

ID

acls
in

such
a

direction
as

to

compress

the

spring
and

the

throttle

pressure
is

led
to
the

throttle

pressure
18
This
ATOSO

Fig
AT
30
Power

transmission

during
D

J

range

liIIl

I
IW
L

AT08l

Fig
AT
31

Operation
of
each
mechanism

during
VJ

range

Clutch
low
Band
servo
On

Parking
Cur

Ran
Rllelle

way

pawl
ratio

Front
Rur

brake
Operation
Rekase

ch
lch

Park
on

on

RellerK
2
t82
on
on
on

Neutral

01
low
2
S8
on
on

Orivt
02
Second

1
458
on
on

OJ

Top
1000
on

on
on
on

2
Second
1
458
on
00

t2
Second
1
458
on
on

t

tt
low
2
458
on
on

pressure
acts

against
the
force

of
the

spring
of

the

pressure

regulator
valve

CD
and

also

against
the

throttle

pres

sure

16
thus

lowering
the
line

pres

sure
7

The

governor

pressure
also
increases

with
the

speed
of
Ihe

vehicle

exerting

a

pressure
on

one
side
of

the

lst
2nd
shift
valve

and
counter

acts

the
Ihrottle

pressure
19

line

pressure

AT
20
l
and
the

spring
which

are

exerting

against

t
1e
governor

pressure
There

fore
when

the

governor

pressure
ex

ceeds

Ihis

pressure
the

speed
is

shifted

from

the
I
st

gear
to

the
2nd

gear

The
further
the

accelerator

pedal
is

depressed
the

higher
becomes

the

throttle

pressure
19

increasing
the

governor
pressure
and

shifting
the

speed
change
point
to

the

higher
side

D
RANGE
2ND
GEAR
Automatic
Transmission

t
In
this
case
the

rear

c1ut
h

IS

applied
and
the
band
brake

holds
the

fronl

dUh
h
drum
the

connecting

shell
and
the
sun

gear
from

rotating

The

power
flow
lakes

place
through

the

input
shaft
into
the

rear
clutch

and

the
front
internal

gear
With
the
sun

gear
held

stationary
the
front

planeta

ry
gears
rotate

around
the

sun

gear

carrying
the
front

planet
carrier

with

them
The
fronl

planet
carrier

being

splined
to
the

output
shaft
causes

clockwise
rotation
of
the

output
shaft

at
a

reduced

speed
compared
with
the

speed
of
the

input
shaft
with

an

increase
in

torque
As
the
low
and

reverse
brake

is
not

applied
the
clock

wise

rotation
of
the

output
shaft

causes
clockwise
rotation

of
rear
inter

nal

gear
and
the
rear

planet
carrier

also

rotates
around

the
sun

gear
in

a

clockwise
direction

The
one

way

clutch

will
act

to
allow
the
clockwise

rotation
of

connecting
drum

When
the
car

speed
increases

while

running
at
D

range
I
st

gear
the

st
2nd
shift

valve

ID
moves
allow

ing
the
line

pressure
I
to
be
intro

duced
into
the
line

pressure
8

Ihrough
itself
The
line

pressure
8
is

further
led
to

the
line

pressure
9

through
the
second
lock
valve

@
and

by
locking
the
band
servo

obtains
the

2nd

gear
condition
Fig
AT
33

Power
transmission

during
Dz

range

A

T079

Fig
AT
34

Operation
of
each
mechanism

during
D

range

Clutch
Low

Band
servo
On

Patking

G

Range
reverse
w

pawl

ratio

Fronl
Rur
brake
Optrltion
Release

clutch

PlIk
on
on

Revtne
2
182
on
on
on

Neutral

01
Low
2
4S8
on
on

Drive
02
Second
1
4S8
on
on

OJ

Top
1
000
on
on
on
on

2
Second
1
4S8
on
on

12
Second
1
4S8
on
on

1

II
Low
2
4S8
on
on

AT
22

2
RANGE
2ND

GEAR
Automatic
Transmission

In
2

range
the

gear
rario
is

IOI
keJ

III
the
2nd

forward

speed
In

this
case

the
rear

dutch
is

engaged
and
the

band

brake
holds

the
front

clutch
drum
the

connecting
shell
and
sun

gear
from

rotating

The

power
flow
takes

place

through

the

input
shaft
inlo

the

rear
clutch

and

the
front
internal

gear
With
Ihe

sun

gear
held

stationary
the
front

planetary

gears
rotate
around

the
sun

gear
carrying
the

front

planet
carrier

with
them
The
front

planet
carrier

being
splined
to
the

output
shaft

causes
clockwise
rotation

of
the
OUI

put
shaft
at
a

reduced

speed

compared

to
the

speed
of
the

input
shaft
with

an
increase
in

torque
As
the
low
and

reverse

brake
is
not

engaged
the
clock

wise

rotation
of

the

output
shaft

causes
clockwise
rotation

of
fear
inter

nal

gear
and

the
rear

planet
carrier
also

rotates
around

the

sun

gear
in
a

clockwise

direction
The

one

way

clutch

will
act

to
allow

clockwise

rotation
of

connecting
drum

When
the

manual
valve

V
is

posi

tioned
at
2

the
line

pressure
7
is

introduced
into

the
line

pressure
cir

cuits
I
2

and
4

The

line

pressure

I
is
led

to

the

governor
rear
clutch

and

I
st

2nd
shift
valve

CID
as
in
the

case
of

D

range
The

line

pressure

2
locks

the
second
lock

valve

@and

is
led
to

thc

tightening
side
of
Ihe

band

servo

The

2nd

gear
is

therefore
fixed

regardless
of
vehicle

speed
When

DJ

range
3rd

gear
is

shifted
to
2

range
the

line

pressure
4
enters
Ihe

throttle

back

up
valve

V
and

produces

a

high
pressure
in
the
circuit
17

increasing
thc

throttle

pressure
li
6

The

line

pressure
7

is

therefore

increased

and

quickly
tightens
the

band

N

e

DJ
range
3rd

gear
to
2

range

If

DJ

range
3rd

gear
is

shifled

to
2

range

during
operation
the

manual
valve

V
is
also
shifted

to
A

T078

Fig
AT

40
Powu

tTansminion
during
2
H

range

A
1079

Fig
AT
41

Operation

of
each
mechanism

during
2

range

Clutch
Low

Band
ser
o
On

Parking
Gw

Ran8t

utio
w

pa

Front
Rear

brake
Operalion
Release

dutch

Pui
on

on

Revtrs
e

2
182
on

on
on

Neutral

01
Low

2
458
on
on

Drive
02
Second

1
458
Oft
Oft

OJ

Top
1
000
on
on

on
on

1
Second

1
458

on
Oft

12
tocond
1458

on
on

J

tt
Low
2
458

on
on

2

position

causing
the
line

pres

sure
circuit
3
to

be
drained

Therefore
the

line

pressure
circuit

10
which
is

situated
at
the

release

side
of
the
front
clutch

and
servo
is

also

drained

through
the
2nd

3rd

shift
val

e
@

forcing
the

speed
to

AT
28
decrease
from
3rd

gear
to
2nd

gear
In

this
case

the

speed

change

quickly
takes

place
because
the
line

pressure
7

and
other

pressure
are

heightened
by
the
action
of
the
line

pressure
4
in

the
same

manner
as

described
under
2

range

1
RANGE

LOW
GEAR
Automatic

Transmission

f
Wilen

slJrting
in
I

range
the

drlvlIlg
gear
is
IOl
ked

to

the
low

gear

fJIIIJ

In
H

range
the

rear

clutch
is

engJged
and

the
low
and
reverse
brake

hulds
he

onnecting
drum
and

feac

planet
carrier
from

rotating
The

power
tlow
lakes

place
through
the

input
shaft
and
into
lhe
rear

clutch

ROlalion

of
the
rear
clutch

drives
lhe

rear
dutch
hub

and
front
internal

gear

The
front

internal

gear
rotates
the

front

planetary
gears
clockwise
to

cause
the

sun

gear
to

rotate
counter

clockwise

Counterclockwise

rotation

of
the

sun

gear
turns
the
rear

planetary
gear

clockwise

The

rear

planet
carrier

splined
to

the

connecting
drum
is
held

from

rotating
by
the

low
and

reverse
brake

The

clockwise
rotation

of
the
rear

planetary

gears
therefore

rotates
the

rear

internal

gear
and

internal

drive

tlange
The

internal
drive

tlange
is

splined
to

the

output
shaft
and
rotates

the

uutput
shaft
clockwise
However

the

output
shaft
rotates

at
a

lower

speed

compared
to
that

of
the

input

shaft

This
is

caused

by
the
fact

Ihat

the

front

planet
carrier

rotates
at

the

same

speed
as
Ihe

OUlput
shaft
in
the

same
direction

since
the
carrier

is

splined
to

the

output
shaft
The
front

internal

gear
and

planetary
gear
assem

bly
are

rotating
in

the

same
direction

but

the

planet
carrier
is

rotating
at

a

speed
slower
than
the

ring

gear
So
the

gear
ralio

of
this

speed
range
is

a

combination
of
the
ratios

provided

by

the
front

and
rear

planetary
gear
as

semblies

When
the

manual
valve

Vis

posi

tioned

at
I

the
line

pressure
7

is

applied
into

the
line

pressure
circuits

I

4

and
5
The
oil

pressure
in
5

actuates
the
luw

and

reverse
brake

after

being
introduced
into

the
circuit

12

through
Ihe

1st
2nd
shift

valve

ID
and

the

line

pressure
I

acts
on
C

A

T076

Fig
AT

43
Power

transmission

during
1
J

range

Fai1

A

TOn

Fig
AT
44

Operation

of
each
mechanism

during
JJ
range

Clutch
Low

Band
servo
On

Parking
Gm

Range
reverse
w

pawl
ratIO

Front
Rur

brake
Operatlon
Release

clulCh

Park

on

on

Reverse
2
182
on
on

on

Neutral

01
low

2
458
on

on

Drive
02
Second

1
458
on
on

03

Top
1000
on
on
on

on

2
Second

1
458
on

on

2
Second

IAS8
on

on

I

1
low
2
458
on
on

the

rear
clutch
and

governor
The

line

pressure
4

acts
in

the
same
manner

as

in
2

range

Similar
to

that
of
the

D

range

the
line

pressure

inr
reases
with
the

degree
of
accelerator

pedal

depression

and
the
line

pressure
decreases
with

the

increase
of
car

speed
The

governor
pressure
15
which
acts

on
the

I

st
2nd
shift
valve
does
not
increase

until
it

overcomes
the

combined
force

of
the
line

pressure
12
and
the

spring

causing
no
st
2nd

speed

cha

nge

AT
30

Fig
AT
70

Measuring
ring
to

plate

clearance

Available

retaining
plate

Thickness
mm
in

1l
8
0
465

12
0

0472

12
2
0480

124

0488

12

6
0496

12

8
0
504

For

inspection
procedure
for

low

and

reverse
brake
see

page
AT
42
for

Assembly

3

Install
one

way
clutch
so
that
the

arrow
mark
is
toward
front

of

vehicle
It
should
be

free
to

rotate

only
in

clockwise
direction
See
Figure

AT
71

mITIJ

o

oml

AT137

Fig
AT
71

One

way
clutch

4
After

installing
rear
extension

torque
attaching
bolts
to
2
0
to
2
5

kg
m

14
to
18
ft
lb
Place
manual

lever
in
P

range
and
check
to

be
sure

that
rear

output
shaft
is

securely

blocked

5

Tighten
servo
retainer

temporari

ly
at
this

stage
of

assembly

6
Place

rear
clutch

assembly
with

needle

bearing
on
front
assembly
Automatic
Transmission

7

Install
rear
clutch
hub
and
front

planetary
carrier
as
shown
in

Figure

AT
72

AT142

Fig
AT
72

Installing
planetary
carrier

8
Assemble

connecting
shell
and

other

parts
up
to
front
Clutch
in

reverse
order
of

disassembly

AT143

Fig
AT
73
Installing
connecting
shell

9

Adjust
total
end

play
and

front

end

playas
follows

Front
end

play

L

r

L

CD
I

r

L

11
I
J

Total
end

play
@

Front
clutch

thrust
washer

2

Oil

pump
cover

3
Front
clutch

4

Rear
clutch
AT138

5

Trammission
case

6
Oil
pump

gasket

7
Oil

pump
cover

bearing
race

Fig
AT
74
End

play

1
Measure
the
distance
A

and

C

by
vernier

calipers
as
shown

in

Figure
AT
75

AT
39
i
Rear

c

clutch

N
edle
bearing

Bearing
race

I

Fig
AT
75
AT139

Measuring
the
distance

A

and
C

2

Measure
the
distance
B

and

D
of

oil

pump
cover
as
shown
in

Figure
AT
76

I

L

I
Oiipi
mp

AT140

Fig
AT
76

Measuring
the
distance

B
and
D

Adjustment
of

total
end

play

Select
oil

pump
cover

bearing
race

by

calculating
the

following
formula

TT
A
B
W

where

T

T
Required
thickness
of
oil

pump

cover

bearing
race
mm
in

A

Measured
distance
A
mm
in

B
Measured
distance
B
mm

in

W
Thickness
of

bearing
race

temporarily
inserted
mm
in

Available
oil

pump
cover

bearing

race

Thickness
mm

in

1
2
0
047

I
4
0
055

1
6
0
063

1
8
0
071

2

0
0
079

2
2
0
087

Specified
total
end

play

0
25100
50
mm

0
0098
to
0
0197
in

spindle
and

torque
bolt
to
10
3

to

12
1

kg
m
75
to

88
ft

lb
Bend

lock

plate
to

engaged
flats
on
boll
head

Note

When
disassembled
discard

used
lock

plate

5

Pack

grea
to
the

upP
r

and

lower

bushings
on

knuckle

spindle

until

grease
c
omes
out

from

gr
ease

seal

6
Fill
wheel
hub
and

cap
with

grease

up
to
the

described
level
See

Figure
F
A
4

FA141

Fig
FA
4

Gre
ing
wheel
hub

7
Pack

roller
and
cone

assembly

and
the

cavity
of

grease
seal

lip
with

grease

8
Coat

grease
to

the
thread
of

knuckle

spindle

bearing
washer
and

bearing
lock
nul

9
Secure
wheel
hub

bearings
bear

ing
washer
and

spindle
nut
on
knuckle

spindle
and

adju
t

bearing

preload

referring
to

the

paragraph
Wheel

bearing
adjustment

Note
Be

sure
to
obtain

correct

pre

load

on
wheel

bearings
for
the

pu
rpose
of

ving
their

long
life

taking
care
to

keep
wheel

be8rlngs

grease
seal

bearing
washer
and

spin

dle
nut
clean
when

installing
them

WHEEL

BEARING

D

TM
NT

Wrong

adjustment
of
wheel
bear

ing
causes
abnonnal
wear
and
score

on
the

bearings
and
knuckle

spindle
Front
Axle
Front

Suspension

To
attain

proper
preload
on
wheel

bearings

proceed
the

following

opera

tions

I

Torque
spindle
nut

to
3

0
to
3
S

kg
m
22
to

25
ft
lb

using

torque

wrench

FA227

Fig
FA
5

Tightening
apindle
nut

2

Rotate
wheel

hub
a
few
turns

clockwise
and

counterclockwise
to

seat

bearings
Then

retighten
spindle

nut
to
the
same

tightening

torque
Be

certain

to
rotate
hub

smoothly

3

Back
off

spindle
nut
in

range

from
40
to
70

degrees
Locate

adjust

ing
cap
on

spindle
nut

so
as
to

align

the
castellation
on

the

cap
with

the

cotter

pin
hole
in

the

spindle

4

Check
the
hub
rotation

If
hub

rotates

properly
measure

bearing
rota

tion

starting
torque
If
measured

torque
is
deviated
from

the

specified

value
r

place
beari

gs
r
re

dju
st

The

starting

torque
can

be
mea

sured

by
a

spring
balance
as
shown
in

Figure
F

A
6

Spring
balance

indication
at
hub
bolt

New

bearing

2
1

kg
4

Ib
o

ess

Used

bearing

1
0

kg
2
2
lb
or

less

Notes

a

When

measuring
the

starting
force

pull
the

spring
balance
toward
tan

gential
direction

against
normal
line

connected
between
hub
boll
and

spindle
center

b

Axial

play
is

permissible
to
exist

in

0
1
mm
0
004
in
or
less

FA
4
fA22S

Fig
FA
6
Mea

uring
bearing
rotation

atarting
torque

S

Install

a
new
cotter

pin
Bend

the

ends
of
coller

pin
around
the

castel

lated

flange
of

adjusting
cap
Then

install
hub

cap

DISASSEMBLY
AND

ASSEMBLY

Knuckle

spindle

I
Drive

spindle
bushing
and

grease

seal
out
of
knuckle

spindle
with

KiTlg

Pin
Bush
Drift

ST3S380000
Discard

bushing
and

grease
seal
when

disas

sembled

2

After

cleaning
king
pin
bores

thoroughly
install

bushing
carefully

by
using
the
above

special

tpol
Posi

tion

bushing
in

accordance
With
the

instructions
fIlled
in

Figure
F
A

7
and

FA
8

34
mm

1
34
in
Upper
side
in

lower
boss

I

I

1

II

I
Pla
ce
this

position
in
line
with

grease
nipple
hole

Upper
side
in
upper
boss

FA229

Fig
FA
7

King
pin
bu

hing