check oil INFINITI QX56 2007 Factory Service Manual
Page 1789 of 3061
INTAKE MANIFOLDEM-19
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• Tighten the intake manifold bolts in numerical order as shown.
• Install the EVAP canister purge control solenoi
d valve connector with it facing front of engine.
• Tighten the electronic throttle control actuator bolts of the electric throttle control actuator equally and diago-
nally in several steps.
• After installation perform inspection after installation.
• Install the water hose so that its overlap width for connection is between 27 mm (1.06 in) and 32 mm (1.26
in) (target: 27 mm 1.06 in).
Connecting Quick Connector of Fuel Tube
Install quick connector as follows (the steps are the same for quick connectors on both engine side and vehi-
cle side except for the quick connector cap).
1. Make sure no foreign substances are deposited in and around tube and quick connector, and they are not
damaged.
2. Thinly apply new engine oil around the fuel tube from tip end to the spool end.
3. Align center to insert quick connector straight into fuel tube. • Insert until the paint mark for engagement identification (white)
goes completely inside quick connector so that you cannot see
it from the straight side of the connected part. Use a mirror to
check this where it is not possible to view directly from the
straight side, such as quick connector on vehicle side.
• Insert fuel tube into quick connector until top spool is com- pletely inside quick connector, and 2nd level spool exposes
right below quick connector on engine side.
CAUTION:
• Hold "A" position in illustration when inserting fuel tubeinto quick connector.
• Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
• Insert until you hear a "click" sound and actually feel the engagement.
• To avoid misidentification of engagement with a similar
sound, be sure to perform the next step.
4. Pull quick connector by hand holding "A" position. Make sure it is completely engaged (connected) so that it does not come out from fuel tube.
NOTE:
Recommended pulling force is 50 N (5.1 kg, 11.2 lb).
KBIA2462E
PBIC0017E
KBIA0272E
Page 1797 of 3061
OIL PAN AND OIL STRAINEREM-27
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4. Install the oil pan drain plug.
5. Install engine assembly. Refer to
EM-74, "
Removal and Installation".
• Do not fill the engine oil for at least 30 minutes after oil pan is installed.
INSPECTION AFTER INSTALLATION
1. Check engine oil level and add engine oil if necessary. Refer to LU-8, "Inspection".
2. Start the engine, and check for leaks of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check engine oil level again.
Page 1803 of 3061
FUEL INJECTOR AND FUEL TUBEEM-33
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• Lubricate new O-ring with new engine oil.
• Do not clean O-ring with solvent.
• Make sure that O-ring and its mating
part are free of foreign material.
• When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring.
• If O-ring was stretched while it was being att ached, do not insert it quickly into fuel tube.
• Insert O-ring straight into fuel tube. Do not angle or twist it.
3. Install the fuel injector to the fuel tube using the following steps.
a. Insert new clip into clip mounting groove on the fuel injector. • Insert clip so that lug ″A ″ of fuel injector matches notch ″A ″ of
the clip.
CAUTION:
• Do not reuse clip. Replace it with a new one.
• Do not allow the clip to interf ere with the O-ring. If inter-
ference occurs, replace the O-ring.
b. Insert the fuel injector into the fuel tube with the clip attached. • Insert it while matching it to the axial center.
• Insert fuel injector so that lug ″B ″ of fuel tube matches notch
″ B ″ of the clip.
• Make sure that the fuel tube flange is securely seated in the flange fixing groove on the clip.
c. Make sure that installation is complete by checking that the fuel injector does not rotate or come off.
• Make sure that the protrusions of the fuel injectors are alignedwith the cutouts of the clips after installation.
4. Install the fuel tube and fuel injector assembly to the intake manifold. CAUTION:
Do not let the tip of the injector nozz le come in contact with other parts.
• Tighten fuel tube assembly bolts ″a ″ to ″b ″ in illustration in two
steps.
5. Install the fuel hose assembly. • Insert connectors straight, making su re that the axis is lined up with fuel tube side to prevent O-ring from
being damaged.
• Tighten bolts evenly in several steps.
• Make sure that there is no gap between the flange and fuel tube after tightening the bolts.
CAUTION:
• Handle O-ring with bare hands. Do not wear gloves.
• Lubricate O-ring with new engine oil.
• Do not clean O-ring with solvent.
• Make sure that O-ring and its mating part are free of foreign material.
• When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring.
• If O-ring was stretched while it was being att ached, do not insert it quickly into fuel tube.
• Insert new O-ring straight into fuel tube. Do not twist it.
KBIA2507E
1st step : 12.8 N·m (1.3 kg-m, 9 ft-lb)
2nd step : 24.5 N·m (2.5 kg-m, 18 ft-lb)
KBIA2474E
Page 1812 of 3061
EM-42
< SERVICE INFORMATION >
TIMING CHAIN
1. Make sure the crankshaft key and camshaft dowel pin RH bankand camshaft dowel pin LH bank are facing in the direction
shown.
2. Install the camshaft sprockets. • Install the camshaft sprocket INT (VTC) (A) and camshaftsprockets EXH (B) by selectively using the groove of the
dowel pin according to the bank . (Common part used for both
exhaust banks.)
NOTE:
Use the groove marked "R" for RH bank and "L" for LH bank.
• Lock the hexagonal part of the camshaft in the same way as for removal, and tighten the bolts.
3. Install the crankshaft sprockets for both banks. • Install LH bank crankshaft sprocket (B) and RH bank crank-shaft sprocket (C) so that their flange side (A) (the larger diam-
eter side without teeth) faces in the direction shown.
NOTE:
The same parts are used but facing directions are different.
4. Install the timing chains and associated parts. • Align the alignment mark on each sprocket and the timing chain for installation.
CAUTION:
• Before installing timing chain tens ioner, it is possible to change the position of alignment mark
on timing chain and each sprocket. After the al ignment marks are aligned, keep them aligned
by holding them by hand.
• Install the slack guides and tension guides onto the co rrect side by checking the identification mark on
the surface.
• Install the chain tensioner with the plunger locked in with the stopper pin.
CAUTION:
• Before and after the installation of the chain tensioner, make sure that the alignment mark on
the timing chain is not out of alignment.
• After installing the chain tensioner, remove the stopper pin to release the chain tensioner.
Make sure the chain tensioner is released.
• To avoid chain-link skipping of the timing chain, do not move crankshaft or camshafts until the
front cover is installed.
5. In the same way as for the RH bank, install the timing chain and associated parts on the LH bank.
6. Install the oil pump.
SBIA0356E
AWBIA0151ZZ
WBIA0701E
Page 1814 of 3061
EM-44
< SERVICE INFORMATION >
TIMING CHAIN
b. Apply liquid gasket as shown.Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-45, "
Recommended Chemical Product and Sealant".
c. Check again that the timing alignment marks on the timing chain and on each sprocket are aligned. Then install the front cover.
d. Install the bolts in the numerical order shown.
e. After tightening, re-tighten to the specified torque. CAUTION:
Be sure to wipe off any excessive liquid gasket leaking onto
surface mating with oil pan.
11. Install the timing chain case cover RH bank (A) and timing chain case cover LH bank (B) as follows:
• *: Cross mark (c) that can not be seen after assembly
a. Apply liquid gasket (a) as shown. Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-45, "
Recommended Chemical Product and Sealant".
CAUTION:
The start and end of the appl ication of the liquid gasket
should be crossed at a position that cannot be seen after
attaching the chain case cover.
b. Install the bolts in the numerical order shown.
12. Install the crankshaft pulley. • Install the key of the crankshaft.
• Insert the pulley by lightly tapping it.
CAUTION:
Do not tap pulley on the side surface where th e belt is installed (outer circumference).
13. Tighten the crankshaft pulley bolt. • Lock the crankshaft using suitable tool, then tighten the bolt.
• Perform the following steps for angular tightening:
a. Apply engine oil onto the threaded parts of the bolt and seating area.
KBIA2517E
M6 × 50 mm (1.97 in) : No. 1, 20, 25, 26, 27
M6 × 80 mm (3.15 in) : No. 4, 5, 7
M6 × 20 mm (0.79 in) : Except the above
KBIA2478E
D : 2.6 - 3.6 mm (0.102 - 0.142 in) dia.
WBIA0800E
WBIA0798E
Page 1825 of 3061
CAMSHAFTEM-55
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5. Install the camshaft sprockets using the following procedure:
• A: LH bank shown
a. Install the camshaft sprockets aligning them with the matching marks painted on the timing chain (B) and the camshaft sprock-
ets (C) before removal. Align the camshaft sprocket key groove
with the dowel pin on the camshaft front edge at the same time.
Then temporarily tighten camshaft sprocket bolts.
• Install the intake camshaft sprocket (VTC) (A) and exhaust
camshaft sprockets (B) by select ively using the groove of the
dowel pin according to the bank. (Common part used for both
exhaust banks.)
NOTE:
Use the groove marked "R" for RH bank and "L" for LH bank.
b. Lock the hexagonal part of the camshaft in the same way as for removal, and tighten the camshaft sprocket bolts.
c. Check again that the timing alignment mark on the timing chain and on each sprocket are aligned.
6. Install the chain tensioner using the following procedure: NOTE:
LH is shown.
a. Install the chain tensioner. • Compress the plunger and hold it using a stopper pin wheninstalling.
• Loosen the slack guide side timing chain by rotating the cam- shaft hexagonal part if mounting space is small.
b. Remove the stopper pin and release the plunger, and then apply tension to the timing chain.
c. Install the chain tensioner cover onto the front cover. • Apply liquid gasket as shown.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-45, "
Recommended Chemical Product and Sealant".
7. Check and adjust valve clearances. Refer to EM-56, "
Va l v e
Clearance".
8. Installation of the remaining components is in the reverse order of removal.
Inspection after InstallationINFOID:0000000003531535
INSPECTION OF CAMSHAFT SPROCKET (INT) OIL GROOVE
CAUTION:
• Perform this inspection only when DTC P0011 is de tected in self-diagnostic results of CONSULT II
and it is directed according to inspect ion procedure of EC section. Refer to EC-159, "
Component
Inspection".
• Check when engine is cold so as to pr event burns from any splashing engine oil.
1. Check engine oil level. Refer to LU-8, "
Inspection".
AWBIA0152ZZ
AWBIA0151ZZ
Chain tensioner bolts : 6.9 N·m (0.70 kg-m, 61 in-lb)
Tensioner cover bolts : 9.0 N·m (0.92 kg-m, 80 in-lb)KBIA2479E
KBIA2547E
Page 1826 of 3061
EM-56
< SERVICE INFORMATION >
CAMSHAFT
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release fuel pressure. Refer to EC-80, "
Fuel Pressure Check".
b. Disconnect ignition coil and injector harness connectors if practical.
3. Remove IVT control solenoid valve.
4. Crank engine, and then make sure that engine oil comes out from IVT control cover oil hole. End cranking
after checking.
WARNING:
Be careful not to touch rotating parts (drive be lts, idler pulley, and crankshaft pulley, etc.).
CAUTION:
• Engine oil may squirt from IVT control soleno id valve installation hole during cranking. Use a
shop cloth to prevent engine oil from splashin g on worker, engine components and vehicle.
• Do not allow engine oil to get on rubber compon ents such as drive belts or engine mount insula-
tors. Immediately wipe off any splashed engine oil.
5. Clean oil groove between oil strainer and IVT control solenoid valve if engine oil does not come out from IVT control valve cover oil hole. Refer to LU-7, "
Schematic".
6. Remove components between IVT control solenoid va lve and camshaft sprocket (INT), and then check
each oil groove for clogging.
• Clean oil groove if necessary.
7. After inspection, installation of the remaining components is in the reverse order of removal.
Valve ClearanceINFOID:0000000003531536
INSPECTION
NOTE:
Perform the following inspection after removal, installation or replacement of camshaft or valve-related parts,
or if there are unusual engine conditions due to changes in valve clearance over time (starting, idling, and/or
noise).
1. Warm up the engine. Then stop the engine.
2. Remove the engine cover and. Refer to EM-12, "
Removal and Installation".
3. Remove the battery cover. Refer to SC-8, "
Removal and Installation".
4. Remove the air cleaner and air duct assembly EM-15, "
Removal and Installation".
5. Remove the RH bank and LH bank rocker covers using power tool. Refer to EM-35, "
Removal and Instal-
lation".
6. Turn the crankshaft pulley in the normal direction (clockwise when viewed from engine front) to align TDC identification notch
(without paint mark) with timing indicator.
KBIA2476E
Page 1834 of 3061
EM-64
< SERVICE INFORMATION >
CYLINDER HEAD
CYLINDER HEAD
On-Vehicle ServiceINFOID:0000000003531540
CHECKING COMPRESSION PRESSURE
1. Warm up the engine thoroughly. Then stop the engine.
2. Release the fuel pressure. Refer to EC-80, "
Fuel Pressure Check".
CAUTION:
If CONSULT-II is not used to release fuel pressure leave the fu el pump fuse disconnected until
step 7.
3. Remove the spark plug from each cylinder. Refer to EM-29, "
Removal and Installation".
4. Connect the engine tachometer (not required in use of CONSULT-II).
5. Install the compression tester with Tool into the spark plug hole.
6. With the accelerator pedal fully depressed, turn the ignition switch to “START” for cranking. When the gauge pointer stabi-
lizes, read the compression pressure and engine rpm. Perform
these steps to check each cylinder.
Unit: kPa (kg/cm2, psi) /rpm
CAUTION:
Always use a fully charged battery to obtain specified engine speed.
• If the engine speed is out of the specified range, che ck the battery liquid for proper gravity. Check the
engine speed again with normal battery gravity.
• If the compression pressure is below the minimum value, check the valve clearances and parts associ- ated with the combustion chamber (valve, valve seat , piston, piston ring, cylinder bore, cylinder head,
cylinder head gasket). After checking, measure the compression pressure again.
• If some cylinders have low compression pressure, pour a small amount of engine oil into the spark plug hole of the cylinder to re-check it for compression.
- If the added engine oil improves the compression, t he piston rings may be worn out or damaged. Check
the piston rings and replace if necessary.
- If the compression pressure remains at a low level despite the addition of engine oil, the valves may be
malfunctioning. Check the valves for damage. R eplace the valve or valve seat accordingly.
• If two adjacent cylinders have respectively low co mpression pressure and their compression remains
low even after the addition of engine oil, the gaskets may be leaking, or a valve in adjacent cylinders
may be damaged. Inspect and repair as required.
7. Install the components in the reverse order of removal.
8. Start the engine and confirm that it runs smoothly.
9. Perform trouble diagnosis. If DTC appears, erase it. Refer to EC-32
.
Tool number : EG15050500 (J-45402)
Standard Minimum
Deference limit be-
tween cylinders
1,520 (15.5, 220) / 200 1,324 (13.5, 192) / 200 98 (1.0, 14) / 200WBIA0605E
Page 1836 of 3061
EM-66
< SERVICE INFORMATION >
CYLINDER HEAD
•Cylinder head bolts are tight ened by pla stic zone tight ening
method.
Whenever the size diff erence between d1 and d2 exceeds
t he limit, r eplace the bolt with a new one.
•If reduction of diameter appears in a position other than d2, use it
as
d2 point.
I NST ALLA TION
1.Install a new cylinder head ga sket.
2. Install the cylinder head. Follow the steps below to tighten the
bol
ts in the numerical order shown.
CAUTIO
N:
•If cy lind er head bolts are re -u se d, check their diameters
before
inst allation. Refer to GI-45, "Reco mme nded Chemi-
cal Product and Sealant".
a. Apply engine oil to threads and seating surface of the bolts.
b. Measure the tightening angle using T ool.
CAUTIO
N:
M easure the tighte ning angle using Tool. Do not measure
visuall
y.
3.I nstallation of t he remaining components is in t he reverse order of removal.
Limit
(d1 - d2): 0.18 mm (0.0071 in)
KBIA 0189E
Step a: 44.1 N·m (4.5 kg -m, 33 f t- lb )
Step c :Loosen in the reverse order of tightening.
Step d : 44.1 N·m (4.5 kg-m, 33 ft-lb)
PBIC0068E
Tool number: KV101 12100 (BT-8653-A)
St ep e : 60° clockwise
Step b : 70° clockwise
Step f : 60° clockwise
WBIA 0603E
Page 1840 of 3061
EM-70
< SERVICE INFORMATION >
CYLINDER HEAD
• Check the dimensions of each valve. Refer to EM-103, "Standard
and Limit".
• If the dimensions are out of the standard, replace the valve.
VALVE GUIDE CLEARANCE
Valve Stem Diameter
Measure the diameter of the valve stem using suitable tool.
Valve Guide Inside Diameter
Measure the inside diameter of the valve guide using suitable tool.
Valve Guide Clearance
• (Valve guide clearance) = (Valve guide inside diameter) – (Valve stem diameter).
• If the calculated value exceeds the limit, replace valve and/or valve guide.
VALVE GUIDE REPLACEMENT
When the valve guide is removed, replace it with an oversized (0.2 mm, 0.008 in) valve guide.
1. To remove the valve guide, heat the cylinder head to 110° to
130°C (230° to 266°F) by soaking it in heated oil.
SEM188A
Standard
Intake : 5.965 - 5.980 mm (0.2348 - 0.2354 in)
Exhaust : 5.955 - 5.970 mm (0.2344 - 0.2350 in)
SEM938C
Standard
Intake and Exhaust : 6.000 - 6.018 mm (0.2362 - 0.2369 in)
Valve guide clearance:
Standard
Intake : 0.020 - 0.053 mm (0.0008 - 0.0021 in)
Exhaust : 0.030 - 0.063 mm (0.0012 - 0.0025 in)
Limit
Intake : 0.08 mm (0.0031 in)
Exhaust : 0.09 mm (0.0035 in)
SEM008A