belt INFINITI QX56 2007 Factory Repair Manual
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FLOOR TRIM
FLOOR TRIM
Removal and InstallationINFOID:0000000003533137
REMOVAL
1. Remove front seats. Refer to SE-83 .
• Remove subwoofer. Refer to AV-46, "
Removal and Installation" .
• Remove navigation display control unit. Refer to AV-145, "
Removal and Installation" .
2. Remove second row seats. Refer to SE-89, "
Removal and Installation" and SE-89, "Removal and Instal-
lation" , if equipped.
3. Remove third row rear seats. Refer to SE-95
.
4. Remove lower seat belt anchors. Refer to SB-3
.
5. Remove lower body side trim. Refer to EI-34
.
6. Remove luggage lower side finishers (left / right). Refer to EI-39
.
7. Remove kicking plates. Refer to EI-34
.
8. Remove center console. Refer to IP-10
.
9. Remove rear console, if equipped. Refer to IP-14, "
Disassembly and Assembly" .
10. Remove rear lower finisher. Refer to EI-39
.
11. Remove carpet.
12. Remove floor mat hook from front carpet.
INSTALLATION
Installation is in the reverse order of removal.
1. Carpet 2. Floor mat hook
WIIA0968E
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LUGGAGE FLOOR TRIM
EI-39
< SERVICE INFORMATION >
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LUGGAGE FLOOR TRIM
Removal and InstallationINFOID:0000000003533139
1. Rear lower finisher cap 2. Rear lower finisher 3. Cap upper seat belt finisher RH
4. Luggage side finisher RH 5. Metal clip 6. Plastic clip
7. Luggage side finisher lower RH 8. Luggage floor board 9. Latch luggage floor board
AWJIA0338ZZ
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EI-40
< SERVICE INFORMATION >
LUGGAGE FLOOR TRIM
REMOVAL
1. Remove 2nd and 3rd row seat belts. Refer to SB-3.
2. Remove third row seat belt buckles.
3. Remove third row seat assembly. Refer to SE-95
.
4. Remove back door weatherstrip. Refer to EI-41
.
5. Remove rear luggage room lamp. Refer to EI-37
.
• Disconnect harness from lamp.
6. Remove rear upper finisher. Refer to EI-37
.
7. Remove rear door kicking plates. Refer to EI-34
.
8. Remove rear lower finisher.
9. Disconnect door open/close link. Refer to BL-114
.
10. Remove cargo net hooks.
11. Remove luggage side lower finishers LH/RH.
• Disconnect power point, RH side.
12. Remove coat hooks.
13. Remove luggage side upper finishers LH/RH.
• Disconnect harness to door open/close switch, LH side.
14. Remove tie down hooks LH/RH.
15. Remove floor side finishers LH/RH.
16. Remove luggage floor board.
17. Remove storage box.
18. Remove front luggage floor bracket.
19. Remove rear luggage box bracket.
INSTALLATION
Installation is in the reverse order of removal.
10. Leak check cap 11. Cup holder 12. Tie down hook
13. Floor side finisher RH 14. Power point assembly 15. Cargo net hook
16. Rear luggage box bracket 17. Front luggage floor bracket 18. Storage box
19. Floor side finisher LH 20. Luggage side finisher upper LH 21. Luggage side finisher lower LH
22. Lid luggage side lower 23. Coat hook 24. Cap lower seat belt finisher
25. Back door open/close switch 26. Cap luggage side upper 27. Cap upper seat belt finisher LH
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EM-1
ENGINE
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SECTION EM
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CONTENTS
ENGINE MECHANICAL
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution for Drain Engine Coolant .........................3
Precaution for Disconnecting Fuel Piping .................3
Precaution for Removal and Disassembly ................3
Precaution for Inspection, Repair and Replace-
ment .................................................................... ......
3
Precaution for Assembly and Installation ..................3
Parts Requiring Angular Tightening ..........................4
Precaution for Liquid Gasket ............................... ......4
PREPARATION ...................................................6
Special Service Tool ........................................... ......6
Commercial Service Tool ..........................................8
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................
10
NVH Troubleshooting - Engine Noise ................. ....10
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
11
ENGINE ROOM COVER ....................................12
Removal and Installation .........................................12
DRIVE BELTS ................................................ ....13
Checking Drive Belts ........................................... ....13
Removal and Installation .........................................13
Drive Belt Auto Tensioner and Idler Pulley ......... ....14
AIR CLEANER AND AIR DUCT ........................15
Removal and Installation .........................................15
Removal and Installation (Viscous paper type) ... ....15
INTAKE MANIFOLD ...........................................17
Removal and Installation .........................................17
EXHAUST MANIFOLD AND THREE WAY
CATALYST ..................................................... ....
21
Removal and Installation ..................................... ....21
OIL PAN AND OIL STRAINER .........................24
Removal and Installation .........................................24
IGNITION COIL .................................................28
Removal and Installation .........................................28
SPARK PLUG ...................................................29
Removal and Installation .........................................29
FUEL INJECTOR AND FUEL TUBE ................31
Removal and Installation .........................................31
ROCKER COVER .............................................35
Removal and Installation .........................................35
TIMING CHAIN ..................................................37
Exploded View ..................................................... ....37
Removal and Installation .........................................38
CAMSHAFT .......................................................46
Removal and Installation .........................................46
Inspection after Installation ......................................55
Valve Clearance .................................................. ....56
OIL SEAL ..........................................................61
Removal and Installation of Valve Oil Seal ..............61
Removal and Installation of Front Oil Seal ..............61
Removal and Installation of Rear Oil Seal ...............62
CYLINDER HEAD .............................................64
On-Vehicle Service .............................................. ....64
Removal and Installation .........................................65
Disassembly and Assembly .....................................67
Inspection After Disassembly ..................................69
ENGINE ASSEMBLY ........................................74
Removal and Installation ..................................... ....74
CYLINDER BLOCK ...........................................78
Disassembly and Assembly .....................................78
How to Select Piston and Bearing ....................... ....86
Page 1773 of 3061
PRECAUTIONSEM-3
< SERVICE INFORMATION >
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SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000003531508
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
Precaution for Drain Engine CoolantINFOID:0000000003531509
Drain engine coolant when engine is cooled.
Precaution for Disco nnecting Fuel PipingINFOID:0000000003531510
• Before starting work, make sure no fire or spark producing items are in the work area.
• Release fuel pressure before disconnecting and disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.
Precaution for Removal and DisassemblyINFOID:0000000003531511
• When instructed to use special service tools, use the spec ified tools. Always be careful to work safely, avoid
forceful or uninstructed operations.
• Exercise maximum care to avoid damage to mating or sliding surfaces.
• Cover openings of engine system with tape or the equiva lent, if necessary, to seal out foreign materials.
• Mark and arrange disassembly parts in an organized way for easy troubleshooting and assembly.
• When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specif ied, do exactly as specified. Power tools may be used
where noted in the step.
Precaution for Inspection, Repair and ReplacementINFOID:0000000003531512
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precaution for Assembly and InstallationINFOID:0000000003531513
• Use torque wrench to tighten bolts or nuts to specification.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified.
• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for any restriction and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust. Before assembly, oil sliding surfaces well.
Page 1777 of 3061
PREPARATIONEM-7
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KV10115600
(J-38958)
Valve oil seal drift
Installing valve oil seal
Use side A.
a: 20 (0.79) dia. d: 8 (0.31) dia.
b: 13 (0.51) dia. e: 10.7 (0.421) dia.
c: 10.3 (0.406) dia. f: 5 (0.20) dia.
Unit: mm (in)
EM03470000
(J-8037)
Piston ring compressor Installing piston assembly into cylinder bore
ST16610001
(J-23907)
Pilot bushing puller Removing crankshaft pilot bushing
WS39930000
(—)
Tube presser Pressing the tube of liquid gasket
—
(J-47245)
Ring gear stopper Removing and installing crankshaft pulley
16441 6N210
(J-45488)
Quick connector release Removing fuel tube quick connectors in en-
gine room
(Available in SEC. 164 of PARTS CATALOG:
Part No. 16441 6N210)
—
(J-46535)
Drive belt tension releaser Releasing drive belt tension
Tool number
(Kent-Moore No.)
Tool name
Description
S-NT603
S-NT044
S-NT045
S-NT052
LBIA0451E
PBIC0198E
WBIA0536E
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EM-10
< SERVICE INFORMATION >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting - Engine NoiseINFOID:0000000003586490
AWBIA0149ZZ
1. Timing chain 2. Intake valve 3. Exhaust valve
4. Drive belt 5. Water pump A. VTC noise
Page 1781 of 3061
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGEM-11
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Use the Chart Below to Help You
Find the Cause of the SymptomINFOID:0000000003531519
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of engine.
4. Check specified noise source.
If necessary, repair or replace these parts.
A: Closely related B: Related C: Sometimes related —: Not relatedB. Tappet noise C. Camshaft bearing noise D. Valve mechanism
E. Rotation mechanism F. Piston pin noise G. Piston slap noise
H. Main bearing noise I. Connecting rod bearing noise J. Drive belt noise (slipping)
K. Drive belt noise (stick/slipping) L. Water pump noise M. Timing chain and chain tensioner noise
Location of noise Ty p e o f
noise Operating condition of engine
Source of noise Check item
Refer-
ence page
Be-
fore
warm- up After
warm-
up When
start-
ing When
idling When
racing While
driv-
ing
Top of en-
gine
Rocker cov-
er
Cylinder
head Ticking or
clicking
C A — A B — Tappet noise Valve clearance
EM-56
Rattle C A — A B CCamshaft
bearing noiseCamshaft journal clear-
ance
Camshaft runout EM-46EM-46
Crankshaft
pulley
Cylinder
block (Side
of engine)
Oil panSlap or
knock
—A—B B— Piston pin
noisePiston and piston pin
clearance
Connecting rod bushing
clearance EM-93
EM-93
Slap or
rap
A——B B A Piston slap
noisePiston-to-bore clear-
ance
Piston ring side clear-
ance
Piston ring end gap
Connecting rod bend
and torsion EM-93EM-93
EM-93
EM-93
Knock A B C B B B
Connecting
rod bearing
noiseConnecting rod bushing
oil clearance (Small
end)
Connecting rod bearing
clearance (Big end)
EM-93EM-93
Knock A B — A B C
Main bearing
noiseMain bearing oil clear-
ance
Crankshaft runout EM-93EM-93
Front of en-
gine
Chain case
cover
Front coverTapping
or ticking
AA—BBB Timing chain
and chain
tensioner
noiseTiming chain cracks
and wear
Timing chain tensioner
operation
EM-38
EM-38
Front of en-
gineSqueak-
ing or
fizzing
AB—B—C
Drive belts
(Sticking or
slipping)Drive belts deflection
EM-13Creaking A B A B A B Drive belts
(Slipping)Idler pulley bearing op-
eration
Squall
Creaking AB—BAB Water pump
noiseWater pump operation
EM-38
Rattle — — A — — — VTC VTC lockpin clearance EM-55
Page 1783 of 3061
DRIVE BELTSEM-13
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DRIVE BELTS
Checking Drive BeltsINFOID:0000000003531521
WARNING:
Be sure to perform when the engine is stopped.
1. Remove air duct and resonator assembly when inspecting drive belt.
2. Make sure that indicator (single line notch) of eac
h auto tensioner is within the allowable working range
(between three line notches) as shown.
NOTE:
• Check the drive belt auto tensioner indication when the engine is cold.
• The indicator notch is located on the moving side of the drive belt auto tensioner.
3. Visually check entire belt for wear, damage or cracks.
4. If the indicator is out of allowable work ing range or belt is damaged, replace the belt.
DRIVE BELT TENSION
There is no manual drive belt tension adjustment. The driv e belt tension is automatically adjusted by the drive
belt auto tensioner.
Removal and InstallationINFOID:0000000003531522
REMOVAL
1. Remove the air duct and resonator assembly. Refer to EM-15, "Removal and Installation".
2. Install Tool on drive belt auto tensioner pulley bolt, move in the direction of arrow (loosening direction of tensioner) as shown.
CAUTION:
Avoid placing hand in a locat ion where pinching may occur
if the holding tool accidentally comes off.
3. Remove the drive belt.
1. Drive belt 2. Power steering pump pulley 3. Generator pulley
4. Crankshaft pulley 5. A/C compressor 6. Idler pulley
7. Cooling fan pulley 8. Water pump pulley 9. Drive belt auto tensioner
A. Allowable working range
LBIA0391E
Tool number : — (J-46535)
WBIA0537E
Page 1784 of 3061
EM-14
< SERVICE INFORMATION >
DRIVE BELTS
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Make sure belt is securely installed around all pulleys.
• Rotate the crankshaft pulley several turns clockwise to equalize belt tension between pulleys.
• Make sure belt tension is within the allowable working range, using the indicator notch on the drive belt auto
tensioner. Refer to EM-13, "
Checking Drive Belts".
Drive Belt Auto Tensioner and Idler PulleyINFOID:0000000003531523
REMOVAL
1. Remove the air duct and resonator assembly. Refer to EM-15, "Removal and Installation".
2. Remove the drive belt. Refer to EM-13, "
Removal and Installation".
3. Remove the drive belt auto tensioner and idler pulley using power tool.
INSTALLATION
Installation is in the reverse order of removal.
WBIA0607E
1. Drive belt auto tensioner 2. Idler pulley