torque INFINITI QX56 2011 Factory Service Manual

ST-50
< REMOVAL AND INSTALLATION >
POWER STEERING OIL PUMP
Note the following, and install in the reverse order of removal.
 When installing suction hoses (1), refer to the figure.CAUTION:
 Never apply fluid to the hose (1) and tube (2).
 Insert hose securely until it contacts spool (A) of tube.
 Leave clearance (L) when installing clamp (3).
 When installing eye bolt (1) and copper washer (2) to oil pump (3), refer to the figure.
CAUTION:
 Never reuse copper washer.
 Apply power steering fluid to around copper washers, then
install eye bolt.
 Install eye bolt with eye join t (assembled to high pressure
hose) (B) protrusion (A) facing with pump side cutout, and
then tighten it to the specifi ed torque after tightening by
hand. Refer to ST-54, "
Exploded View".
 Securely insert harness connector to pressure sensor.
 About the installation of drive belt. Refer to EM-20,
"TensionAdjustment".
 Check fluid level, fluid leakage and air bleeding hydr aulic system after the installation. Refer to ST-30,
"Inspection".
Disassembly and AssemblyINFOID:0000000006225613
DISASSEMBLY
CAUTION:
 Fix oil pump with a vise if necessary.
 Use copper plates when fixing with a vise.
1. Perform inspection before disassembly. Refer to ST-52, "
Inspection".
2. Remove rear cover mounting bolts, and then remove rear cover from body assembly.
3. Remove gasket from body assembly.
4. Remove dowel pin, cartridge and side plate from body assembly.
5. Remove pulley mounting nut and washer, then remove pulley from drive shaft.
6. Remove snap ring from drive shaft and press out it. CAUTION:
When removing snap ring, be careful not to damage drive
shaft.
7. Remove oil seal from body assembly using a suitable tool.
8. Remove O-ring from body assembly.
9. Remove mounting bolts of suction pipe, and then remove suc- tion pipe and bracket from body assembly.
10. Remove connector bolt, and then remove O-ring, flow control
valve and spring from body assembly
11. Perform inspection after disassembly. Refer to ST-52, "
Inspec-
tion".
ASSEMBLY
CAUTION:
 Fix oil pump with a vise if necessary.
 Use copper plates when fixing with a vise.L : 3 – 8 mm (0.12 – 0.31 in)
JSGIA0118ZZ
JSGIA0452ZZ
SST010B
Revision: 2010 May2011 QX56

ST-52
< REMOVAL AND INSTALLATION >
POWER STEERING OIL PUMP
6. Install rotor to body assembly.CAUTION:
When installing rotor, turn mark face on rotor to body
assembly.
7. Install vane to rotor so that arc of vane faces cam ring side.
8. Check if drive shaft assembly turns smoothly.
9. Install gasket to body assembly. CAUTION:
Never reuse gasket.
10. Install rear cover to body assembly, and then tighten mounting bolts to the specified torque.
11. Install pulley and washer to drive shaft, and then tighten lock nut at the specified torque.
12. Apply recommended fluid to O-ring. Install flow control valve spring, flow control valve and O-ring to body assembly, and then
tighten connector bolt to the specified torque.
CAUTION:
Never reuse O-ring.
13. Apply recommended fluid to O-ring, and then install O-ring to body assembly. CAUTION:
Never reuse O-ring.
14. Install suction pipe and bracket to body assembly.
15. Perform inspection after assembly. Refer to ST-52, "
Inspection".
InspectionINFOID:0000000006225614
INSPECTION BEFORE DISASSEMBLY
Disassemble oil pump only when the following malfunctions occur.
 If oil leakage is found on oil pump.
 Oil pump pulley is damaged or deformed.
 Performance of oil pump is low.
INSPECTION AFTER DISASSEMBLY
Body Assembly and Rear Cover Inspection
Check body assembly and rear cover for internal damage. Replace oil pump assembly if necessary.
Cartridge Assembly Inspection
Check cam ring, rotor and vane for damage. Replace oil pump assembly if necessary.
Side Plate Inspection
Check side plate for damage. Replace oil pump assembly if necessary.
Flow Control Valve Inspection
Check flow control valve and spring for damage. Replace oil pump assembly if necessary.
INSPECTION AFTER ASSEMBLY
Relief Oil Pressure
CAUTION:
Make sure that belt tension is normal before starting the following procedure.
SGIA0989E
SST843A
Revision: 2010 May2011 QX56

POWER STEERING OIL PUMPST-53
< REMOVAL AND INSTALLATION >
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1. Connect the oil pressure gauge [SST: KV48103500 (J-26357)] and the oil pressure gauge adapter [SST: KV48102500 (J-
33914)] between oil pump discharge connector and high-pres-
sure hose. Bleed air from the hydraulic circuit while opening
valve fully. Refer to ST-30, "
Inspection".
2. Start engine. Run engine until oil temperature reaches 50 to 80°C (122 to 176 °F).
CAUTION:
 Leave the valve of the oil pressure gauge fully open while
starting and running engine. If engine is started with the
valve closed, the hydraulic pressure in oil pump goes up
to the relief pressure along with unusual increase of oil
temperature.
 Be sure to keep hose clear of belts and other parts when engine is started.
3. Fully close the oil pressure gauge valve with engine at idle and measure the relief oil pressure.
CAUTION:
Never keep valve closed for 10 seconds or longer.
4. Open the valve slowly after measuring. Repair oil pump if the relief oil pressure is outside the standard. Refer to ST-50, "
Disassembly and Assembly".
5. Disconnect the oil pressure gauge from hydraulic circuit.
6. When installing eye bolt (1) and copper washer (2) to oil pump (3), refer to the figure.
CAUTION:
 Never reuse copper washers.
 Apply power steering fluid to around copper washer, theninstall eye bolt.
 Install eye bolt with eye join t (assembled to high pressure
hose) (B) protrusion (A) facing with pump side cutout, and
then tighten it to the specifi ed torque after tightening by
hand. Refer to ST-54, "
Exploded View".
 Securely insert harness connector to pressure sensor.
7. Check fluid level, fluid leakage and air bleeding hydraulic sys- tem after the installation. Refer to ST-30, "
Inspection".
Relief oil pressure : Refer to
ST-58, "
Relief Oil Pres-
sure".
SGIA1225E
JSGIA0452ZZ
Revision: 2010 May2011 QX56

SERVICE DATA AND SPECIFICATIONS (SDS)
ST-57
< SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationsINFOID:0000000006225618
Steering Wheel Axial End Play and PlayINFOID:0000000006225619
Unit: mm (in)
Steering Wheel Turning ForceINFOID:0000000006225620
Unit: N·m (kg-m, in-lb)
Steering AngleINFOID:0000000006225621
Unit: Degree minute (Decimal degree)
Steering Column LengthINFOID:0000000006225622
Unit: mm (in)
Steering Column Mounting DimensionsINFOID:0000000006225623
Unit: mm (in)
Steering Column Operating RangeINFOID:0000000006225624
Steering gear model Engine speed sensitive type PR32AD
Vehicle speed sensitive type PR32AF
Fluid capacity (Approx.) (lmp qt)1.0 (7/8)
Item Standard
Steering wheel axial end play 0 (0)
Steering wheel play on the outer circumference 0 – 35 (0 – 1.38)
Item Standard
Steering wheel turning force 7.45 (0.76, 66)
Item Standard
Measurement wheel Left side Right side
Inner wheel Minimum 33
°45 ′ (33.75 °)33 °30 ′ (33.50 °)
Nominal 36 °45 ′ (36.75 °)36 °30 ′ (37.50 °)
Maximum 37 °45 ′ (37.75 °)37 °30 ′ (37.50 °)
Outer wheel Nominal 32 °20 ′ (32.33 °)32 °40 ′ (32.67 °)
Item Standard
Column length 529.8 – 533.8 (20.86 – 21.02)
Item Standard
Mounting dimension 34.1 – 36.1 (1.343 – 1.421)
Item Standard
Tilt operating range 74 mm (2.91 in)
Telescopic operating range 40 mm (1.57 in)
Rotating torque 0.49 N· m (0.05 kg-m, 4 in-lb)
Revision: 2010 May2011 QX56

ST-58
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Steering Shaft Sliding Range
INFOID:0000000006225625
Unit: mm (in)
Rack Sliding ForceINFOID:0000000006225626
Unit: N (kg, lb)
Rack StrokeINFOID:0000000006225627
Unit: mm (in)
Socket Swing Force and Rotating TorqueINFOID:0000000006225628
SWING FORCE
Unit: N (kg, lb)
ROTATING TORQUE
Unit: N·m (kg-m, in-lb)
Socket Axial End PlayINFOID:0000000006225629
Unit: mm (in)
Inner Socket LengthINFOID:0000000006225630
Unit: mm (in)
Relief Oil PressureINFOID:0000000006225631
Unit: kPa (bar, kg/cm2, psi)
Item Standard
Sliding range 47 (1.85)
Steering shaft length (extended position) 393 (15.47) or less
Steering shaft runout 1.5 (0.059) or less
Item Standard
Rack sliding force 249.6 – 308.4 (25.5 – 31.4, 56.2 – 69.3)
Item Standard
Rack neutral position, dimension 83.5 (3.287)
Item Spring balance
Outer socket 10.0 – 36.7 (1.02 – 3.74, 2.25 – 8.25)
Inner socket 19.4 – 32.3 (1.98 – 3.29, 4.37 – 7.26)
Item Standard
Outer socket 0.3 – 2.9 (0.03 – 0.3, 2.7 – 26)
Item Standard
Outer socket 0.5 (0.02) or less
Inner socket 0.2 (0.008) or less
Item Standard
Rack neutral position, dimension 110.8 (4.36)
Item Standard
Relief oil pressure 9,500 – 10,300 (95 – 103, 96.9 – 105.1, 1,378 – 1,494)
Revision: 2010 May2011 QX56

STC-1
STEERING
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SECTION STC
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CONTENTS
STEERING CONTROL SYSTEM
PRECAUTION ................ ...............................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
2
SYSTEM DESCRIPTION ..............................4
COMPONENT PARTS ................................... .....4
Component Parts Location .................................. ......4
Component Description .............................................4
Power Steering Control Unit ......................................4
Power Steering Solenoid Valve .................................4
SYSTEM ..............................................................5
EPS SYSTEM ........................................ ......................5
EPS SYSTEM : System De scription .........................5
EPS SYSTEM : Fail-Safe ..........................................6
ECU DIAGNOSIS INFO RMATION ...............8
POWER STEERING CONTROL UNIT ........... .....8
Reference Value ................................................. ......8
Fail-Safe ....................................................................9
WIRING DIAGRAM ......................................10
ELECTRONICALLY CONTROLLED POWER
STEERING SYSTEM ...................................... ....
10
Wiring Diagram ................................................... ....10
BASIC INSPECTION ...................................13
DIAGNOSIS AND REPAIR WORK FLOW .......13
Work Flow ............................................................ ....13
DTC/CIRCUIT DIAGNOSIS .........................14
POWER SUPPLY AND GROUND CIRCUIT ....14
Diagnosis Procedure ........................................... ....14
POWER STEERING SOLENOID VALVE .........16
Component Function Check ....................................16
Diagnosis Procedure ...............................................16
Component Inspection .............................................17
ENGINE SPEED SIGNAL CIRCUIT ..................18
Diagnosis Procedure ........................................... ....18
VEHICLE SPEED SIGNAL CIRCUIT ................20
Diagnosis Procedure ...............................................20
SYMPTOM DIAGNOSIS ..............................22
UNBALANCE STEERING WHEEL TURNING
FORCE (TORQUE VARIATION) .......................
22
Description ........................................................... ....22
Diagnosis Procedure ...............................................22
REMOVAL AND INSTALLATION ...............23
POWER STEERING CONTROL UNIT ..............23
Removal and Installation ..................................... ....23
Revision: 2010 May2011 QX56

STC-6
< SYSTEM DESCRIPTION >
SYSTEM
OPERATION PRINCIPLE
During Parking (When Turning The Steering Wheel To The Right.)
1. Power steering solenoid valve is closed while a vehicle is stopped.
2. Pinion “1R”, “2R” and “3R” are closed depending on steering torque of steering wheel.
3. Oil pressure “P” in the gear housing assembly is the sum of oil pressures occurred in “2R” and “3R”. Thisresults in a light steering force because of high pressure.
During High-speed Operation
1. Power steering solenoid valve is opened during high-speed operation.
2. Pinion “1R”, “2R” and “3R” are closed depending on steering torque of steering wheel.
3. Oil pressure “2R” does not occur because the pow er steering solenoid valve is on full throttle.
4. Oil pressure “P” in the gear housing assembly includes only oil pressure occurred in “3R” and results in a heavy steering force.
EPS SYSTEM : Fail-Safe INFOID:0000000006256120
EPS system
 EPS system enters the fail-safe mode (that allows the steering
force to be controlled without impairi ng the drivability) if any of the
input/output values to/from EPS system (power steering control
unit) deviate from the standard range.
 The power steering control unit controls the driving voltage to the
power steering solenoid valve for maintaining the power steering
assist force when the fail-safe function is activated. (The engine
speed signals control EPS system if any vehicle speed signal error
is detected.)
1. Combination meter 2. Power steering control unit 3. Power steering solenoid valve
4. Steering gear assembly 5. Gear housing assembly 6. Gear sub-assembly
7. Pinion 8. Power steering oil pump 9. Reservoir tank
JSGIA0020GB
JSGIA0021GB
JPGIB0022GB
Revision: 2010 May2011 QX56

STC-22
< SYMPTOM DIAGNOSIS >
UNBALANCE STEERING WHEEL TURNING FORCE (TORQUE VARIATION)
SYMPTOM DIAGNOSIS
UNBALANCE STEERING WHEEL TURNING FORCE (TORQUE VARIA-
TION)
Description INFOID:0000000006256131
 Hard steering when fully turning the steering wheel.
 Light steering when driving at a high speed.
Diagnosis Procedure INFOID:0000000006256132
1.CHECK SYSTEM FOR POWER SUPPLY AND GROUND
Perform trouble diagnosis for power supply and ground. Refer to STC-14, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK SYSTEM FOR VEHICLE SPEED SIGNAL
Perform trouble diagnosis for vehicle speed signal. Refer to STC-20, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK SYSTEM FOR ENGINE SPEED SIGNAL
Perform trouble diagnosis for engine speed signal. Refer to STC-18, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK SYSTEM FOR POWER STEERING SOLENOID VALVE
Perform trouble diagnosis for power steering solenoid valve. Refer to STC-16, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> Perform the symptom diagnosis for the steering system. Refer to ST-29, "NVH Troubleshooting
Chart".
NO >> Repair or replace error-detected parts.
Revision: 2010 May2011 QX56

TM-1
TRANSMISSION & DRIVELINE
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CONTENTS
TRANSAXLE & TRANSMISSION
7AT: RE7R01B
PRECAUTION ................ ...............................
6
PRECAUTIONS .............................................. .....6
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
6
General Precautions .................................................6
Service Notice or Precaution .....................................7
PREPARATION ............................................8
PREPARATION .............................................. .....8
Special Service Tool ........................................... ......8
Commercial Service Tool ..........................................9
SYSTEM DESCRIPTION .............................10
COMPONENT PARTS ................................... ....10
A/T CONTROL SYSTEM ...........................................10
A/T CONTROL SYSTEM : Component Parts Lo-
cation ................................................................... ....
10
A/T CONTROL SYSTEM : Component Descrip-
tion ...................................................................... ....
11
A/T CONTROL SYSTEM : TCM .............................12
A/T CONTROL SYSTEM : Transmission Range
Switch .................................................................. ....
12
A/T CONTROL SYSTEM : Input Speed Sensor .....12
A/T CONTROL SYSTEM : Output Speed Sensor ....12
A/T CONTROL SYSTEM : A/ T Fluid Temperature
Sensor ................................................................. ....
12
A/T CONTROL SYSTEM : Input Clutch Solenoid
Valve ................................................................... ....
12
A/T CONTROL SYSTEM : Front Brake Solenoid
Valve ................................................................... ....
12
A/T CONTROL SYSTEM : Direct Clutch Solenoid
Valve ................................................................... ....
12
A/T CONTROL SYSTEM : High and Low Reverse
Clutch Solenoid Valve ......................................... ....
13
A/T CONTROL SYSTEM : Low Brake Solenoid
Valve .................................................................... ....
13
A/T CONTROL SYSTEM : Anti-interlock Solenoid
Valve ........................................................................
13
A/T CONTROL SYSTEM : 2346 Brake Solenoid
Valve ........................................................................
13
A/T CONTROL SYSTEM : Torque Converter
Clutch Solenoid Valve ......................................... ....
13
A/T CONTROL SYSTEM : Line Pressure Solenoid
Valve .................................................................... ....
13
A/T CONTROL SYSTEM : Accelerator Pedal Po-
sition Sensor ........................................................ ....
13
A/T CONTROL SYSTEM : Manual Mode Switch ....13
A/T CONTROL SYSTEM : To w Mode Switch .........14
A/T CONTROL SYSTEM : A/T CHECK Indicator
Lamp .................................................................... ....
14
A/T CONTROL SYSTEM : Tow Mode Indicator
Lamp .................................................................... ....
14
A/T CONTROL SYSTEM : Selector Lever Position
Indicator ............................................................... ....
14
A/T SHIFT LOCK SYSTEM ................................... ....14
A/T SHIFT LOCK SYSTEM : Component Parts
Location ...................................................................
15
A/T SHIFT LOCK SYSTEM : Component Descrip-
tion ...........................................................................
15
STRUCTURE AND OPERATION .....................16
TRANSMISSION .................................................... ....16
TRANSMISSION : Cross-Sectional View ................16
TRANSMISSION : System Diagram ........................18
TRANSMISSION : System Description ...................18
TRANSMISSION : Component Description .............41
FLUID COOLER & FLUID WARMER SYSTEM .... ....41
FLUID COOLER & FLUID WARMER SYSTEM :
System Description ..................................................
41
SYSTEM ............................................................44
A/T CONTROL SYSTEM ....................................... ....44
Revision: 2010 May2011 QX56

TM-3
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Description ..........................................................
..
114
DTC Logic .............................................................114
Diagnosis Procedure .............................................115
P0730 INCORRECT GEAR RATIO ..................116
Description .......................................................... ..116
DTC Logic .............................................................116
Diagnosis Procedure .............................................116
P0731 1GR INCORRECT RATIO .....................118
Description .......................................................... ..118
DTC Logic .............................................................118
Diagnosis Procedure .............................................119
P0732 2GR INCORRECT RATIO .....................120
Description .......................................................... ..120
DTC Logic .............................................................120
Diagnosis Procedure .............................................121
P0733 3GR INCORRECT RATIO .....................122
Description .......................................................... ..122
DTC Logic .............................................................122
Diagnosis Procedure .............................................123
P0734 4GR INCORRECT RATIO .....................124
Description .......................................................... ..124
DTC Logic .............................................................124
Diagnosis Procedure .............................................125
P0735 5GR INCORRECT RATIO .....................126
Description .......................................................... ..126
DTC Logic .............................................................126
Diagnosis Procedure .............................................127
P0740 TORQUE CONVERTER ........................128
DTC Logic ........................................................... ..128
Diagnosis Procedure .............................................128
P0744 TORQUE CONVERTER ........................129
Description .......................................................... ..129
DTC Logic .............................................................129
Diagnosis Procedure .............................................129
P0745 PRESSURE CONTROL SOLENOID A ..131
DTC Logic ........................................................... ..131
Diagnosis Procedure .............................................131
P0750 SHIFT SOLENOID A .............................132
DTC Logic ........................................................... ..132
Diagnosis Procedure .............................................132
P0775 PRESSURE CONTROL SOLENOID B ..133
DTC Logic ........................................................... ..133
Diagnosis Procedure .............................................133
P0780 SHIFT ....................................................134
Description .......................................................... ..134
DTC Logic .............................................................134
Diagnosis Procedure .............................................134
P0795 PRESSURE CONTROL SOLENOID C ..136
DTC Logic ........................................................... ..136
Diagnosis Procedure ........................................... ..136
P1705 TP SENSOR .........................................137
DTC Logic ..............................................................137
Diagnosis Procedure .............................................137
P1721 VEHICLE SPEED SIGNAL ..................138
Description .............................................................138
DTC Logic ..............................................................138
Diagnosis Procedure .............................................139
P1730 INTERLOCK ........................................140
Description .............................................................140
DTC Logic ..............................................................140
Judgment of Interlock ............................................140
Diagnosis Procedure .............................................141
P1734 7GR INCORRECT RATIO ...................142
Description .............................................................142
DTC Logic ..............................................................142
Diagnosis Procedure .............................................143
P1815 M-MODE SWITCH ...............................144
DTC Logic ..............................................................144
Diagnosis Procedure .............................................144
Component Inspection (Manual Mode Switch) ......146
P2713 PRESSURE CONTROL SOLENOID D .147
DTC Logic ............................................................ ..147
Diagnosis Procedure .............................................147
P2722 PRESSURE CONTROL SOLENOID E .148
DTC Logic ..............................................................148
Diagnosis Procedure .............................................148
P2731 PRESSURE CONTROL SOLENOID F .149
DTC Logic ..............................................................149
Diagnosis Procedure .............................................149
P2807 PRESSURE CONTROL SOLENOID G .150
DTC Logic ............................................................ ..150
Diagnosis Procedure .............................................150
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ................................................................
151
Diagnosis Procedure .............................................151
TOW MODE SYSTEM .....................................153
Component Function Check ..................................153
Diagnosis Procedure .............................................153
Component Inspection ...........................................155
SHIFT POSITION INDICATOR CIRCUIT ........156
Description .............................................................156
Component Function Check ..................................156
Diagnosis Procedure .............................................156
SHIFT LOCK SYSTEM ...................................157
Component Function Check ..................................157
Diagnosis Procedure .............................................157
Component Inspection (Stop Lamp Switch) ..........159
Component Inspection (Park Position Switch) ......159
Revision: 2010 May2011 QX56