rsu INFINITI QX56 2011 Factory User Guide

RAX-8
< REMOVAL AND INSTALLATION >
REAR WHEEL HUB AND HOUSING
b. Using suitable tool, rotate adjuster (1) in the direction (A) toretract and loosen brake shoe.
5. Remove wheel sensor harness. Refer to BRC-135, "
REAR
WHEEL SENSOR : Removal and Installation".
6. Remove parking brake shoe and parking brake cable from back plate. Refer to PB-7, "
Removal and Installation" and PB-5,
"Removal and Installation".
7. Remove height sensor from rear lower link (right side). Refer to EXL-136, "
Removal and Installation".
8. Remove vehicle height sensor from rear lower link (left side). Refer to SCS-98, "
Removal and Installation".
9. Set suitable jack under rear lower link.
10. Remove rear lower link from axle housing. Refer to RSU-8, "
Removal and Installation".
11. Remove coil spring. Refer to RSU-8, "
Removal and Installation".
12. Remove cotter pin and adjusting cap, then loosen wheel hub lock nut.
13. Put matching mark (A) on drive shaft and wheel hub and bearing assembly.
CAUTION:
Use paint or similar substance for matching marks. Never
scratch the surface.
14. Patch wheel hub lock nut with a piece of wood. Hammer the wood to disengage wheel hub and bearing assembly from drive
shaft.
CAUTION:
 Never place drive shaft joint at an extreme angle. Also be
careful not to over extend slide joint.
 Never allow drive shaft to ha ng down without support for
counterpart such as joint sub-assembly, and other parts.
NOTE:
Use a suitable puller, if wheel hub and bearing assembly and drive shaft cannot be separated even after
performing the above procedure.
15. Remove wheel hub lock nut.
16. Remove suspension arm from axle housing. CAUTION:
Never damage ball joint boot.
17. Remove front lower link from axle housing. CAUTION:
Never damage ball joint boot.
18. Remove axle housing.
19. Remove wheel hub and bearing assembly.
20. Remove anchor block mounting nuts, and then remove anchor block and back plate from axle housing.
21. Remove hub bolts (1) from wheel hub and bearing assembly, using the ball joint remover (A) (commercial service tool).
CAUTION:
 Remove hub bolt only when necessary.
 Never hammer the hub bolt to avoid impact to the wheel
hub and bearing assembly.
 Pull out the hub bolt in a direction perpendicular to the wheel hub and bearing assembly.
22. Perform inspection after removal. Refer to RAX-9, "
Inspection".
INSTALLATION
Note the following, and install in the reverse order of removal.
JPFIB0014ZZ
JPDIG0121ZZ
JPDIF0299ZZ
Revision: 2010 May2011 QX56

REAR WHEEL HUB AND HOUSINGRAX-9
< REMOVAL AND INSTALLATION >
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 Place a suitable washer (A) as shown in the figure to install the hub bolts (1) by using the tightening force of the nut (B).
CAUTION:
 Check that there is no cl earance between wheel hub and
bearing assembly, and hub bolt.
 Never reuse hub bolt.
 Clean the matching surface of wheel hub lock nut and wheel hub and bearing assembly. CAUTION:
Never apply lubricating oi l to these matching surface.
 Clean the matching surface of drive shaft and wheel hub and bear-
ing assembly. And then apply paste [service parts (440037S000)]
to surface (A) of joint sub-assembly of drive shaft.
CAUTION:
Apply paste to cover entire fl at surface of joint sub-assembly
of drive shaft.
 Use the following torque range for tightening the wheel hub lock nut.
CAUTION:
 Since the drive shaft is assembled by press-fitting , use the tightening torque range for the wheel
hub lock nut.
 Be sure to use torque wrench to tighten th e wheel hub lock nut. Never use a power tool.
NOTE:
Wheel hub lock nut tightening torque does not over tor que for avoiding axle noise, and does not less than
torque for avoiding looseness.
 Perform the final tightening of each of parts under unladen conditions, which were removed when removing wheel hub and bearing assembly and axle housing.
 When installing the adjusting cap, check that there must be no play.
 Never reuse cotter pin, wheel hub lock nut, and bushing.
 Perform inspection after installation. Refer to RAX-9, "
Inspection".
InspectionINFOID:0000000006225467
INSPECTION AFTER REMOVAL
Wheel Hub and Bearing Assembly
Check the wheel hub and bearing assembly for wear, cracks, and damage. Replace if necessary.
Axle Housing
Check the axle housing for wear, cracks, and damage. Replace if necessary.
Ball Joint Inspection
Check for boot breakage, axial looseness, and torque of suspension arm ball joint. Refer to RSU-13, "Inspec-
tion and Adjustment".
INSPECTION AFTER INSTALLATION
1. Adjust parking brake operation (stroke). Refer to PB-3, "Inspection and Adjustment".
2. Check wheel alignment. Refer to RSU-6, "
Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-64, "
Work Procedure".
JPDIF0300ZZ
Amount paste 1.0 – 3.0 g (0.04 – 0.10 oz)
: 218 – 223 N·m (22.3 – 22.7 kg-m, 161 – 164 ft-lb)
JPDIG0122ZZ
Revision: 2010 May2011 QX56

REAR DRIVE SHAFTRAX-11
< REMOVAL AND INSTALLATION >
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REAR DRIVE SHAFT
Exploded ViewINFOID:0000000006225468
Removal and InstallationINFOID:0000000006225469
REMOVAL
1. Remove tire.
2. Remove parking brake cable from suspension member. Refer to PB-5, "
Removal and Installation".
3. Remove wheel sensor harness. Refer to BRC-135, "
REAR WHEEL SENSOR : Removal and Installation".
4. Remove height sensor from rear lower link (right side). Refer to EXL-136, "
Removal and Installation".
5. Remove vehicle height sensor from rear lower link (left side). Refer to SCS-98, "
Removal and Installa-
tion".
6. Set suitable jack under rear lower link.
7. Remove rear lower link (axle housing side). Refer to RSU-8, "
Removal and Installation".
8. Remove coil spring. Refer to RSU-8, "
Removal and Installation".
9. Remove cotter pin and adjusting cap, then loosen wheel hub lock nut. Refer to RAX-7, "
Removal and
Installation".
1. Housing 2. Snap ring 3. Ball cage/steel ball/inner race as-
sembly
4. Stopper ring 5. Boot band 6. Boot
7. Shaft 8. Circular clip 9. Joint sub-assembly
10. Dust shield : Wheel side
1: NISSAN genuine grease or an equivalent.
2: Apply paste [service parts (440037S000)].
Refer to GI-4, "
Components" for symbols not described on the above.
JPDIG0164GB
Revision: 2010 May2011 QX56

REAR DRIVE SHAFTRAX-17
< REMOVAL AND INSTALLATION >
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 Move joint up/down, left/right, and in the axial directi on. Check for any rough movement or significant loose-
ness.
 Check boot for cracks or other damage, and also for grease leak-
age.
 If a malfunction is found, disassem ble drive shaft, and then replace
with new one.
INSPECTION AFTER INSTALLATION
1. Check wheel alignment. Refer to RSU-6, "Inspection".
2. Adjust neutral position of steering angle sensor. Refer to BRC-64, "
Work Procedure".
3. Adjust levelizer adjustment of height sensor. Refer to EXL-61, "
LEVELIZER ADJUSTMENT : Special
Repair Requirement".
4. Check standard vehicle height setting of vehicle height sensor. Refer to SCS-67, "
Work Procedure".
RAA0030D
Revision: 2010 May2011 QX56

RSU-1
SUSPENSION
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SECTION RSU
A
B
RSU
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O PCONTENTS
REAR SUSPENSION
PRECAUTION ................ ...............................2
PRECAUTIONS .............................................. .....2
Precautions for Suspension ................................ ......2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tools .......................................... ......3
Commercial Service Tools ........................................3
SYMPTOM DIAGNOSIS ...............................4
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
4
NVH Troubleshooting Chart ................................ ......4
PERIODIC MAINTENANCE ..........................5
REAR SUSPENSION ASSEMBLY ................ .....5
Inspection ............................................................ ......5
WHEEL ALIGNMENT ..........................................6
Inspection ............................................................ ......6
Adjustment ................................................................6
REMOVAL AND INSTALLATION ................8
REAR LOWER LINK & COIL SPRING .......... .....8
Exploded View .................................................... ......8
Removal and Installation ...........................................8
Inspection ..................................................................9
REAR SHOCK ABSORBER ..............................10
Exploded View .................................................... ....10
Removal and Installation ..................................... ....10
Inspection and Adjustment ......................................11
Disposal ...................................................................12
SUSPENSION ARM ..........................................13
Exploded View .........................................................13
Removal and Installation .........................................13
Inspection and Adjustment ......................................13
FRONT LOWER LINK .......................................15
Exploded View .........................................................15
Removal and Installation .........................................15
Inspection ................................................................15
REAR STABILIZER ..........................................17
Exploded View .........................................................17
Removal and Installation .........................................17
Inspection ................................................................17
UNIT REMOVAL AND INSTALLATION ......18
REAR SUSPENSION MEMBER .......................18
Exploded View ..................................................... ....18
Removal and Installation .........................................18
Inspection and Adjustment ......................................19
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .............................................
20
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
20
Wheel Alignment ................................................. ....20
Ball Joint ..................................................................20
Wheel Height ...........................................................20
Revision: 2010 May2011 QX56

RSU-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precautions for SuspensionINFOID:0000000006225656
• When installing rubber bushings, the final tightening must be carried out under unladen conditions with tires
on ground. Spilled oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
- Unladen conditions mean that fuel, engine coolant and l ubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
 After servicing suspension parts, be sure to check wheel alignment.
 Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-oiled,
tighten as they are.
Revision: 2010 May2011 QX56

PREPARATIONRSU-3
< PREPARATION >
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PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000006225657
The actual shapes of Kent-Moore t ools may differ from those of special service tools illustrated here.
Commercial Service ToolsINFOID:0000000006225658
Tool number
(Kent-Moore No.)
Tool name Description
KV10109300
( − )
Holder Removing and installing bracket
ZZA1010D
Tool name
Description
Power tool Loosening bolts and nuts
Spring compressor Removing and installing coil spring
Socket
a: 80 mm (3.15 in) Removing and installing bumper rubber
PBIC0190E
S-NT717
JPEIB0233ZZ
Revision: 2010 May2011 QX56

RSU-4
< SYMPTOM DIAGNOSIS >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000006225659
Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
RSU-8
,
RSU-10
, RSU-13
, RSU-15
, RSU-18
RSU-11
—
—
—
RSU-8
, RSU-10
, RSU-13
, RSU-15
, RSU-18
RSU-6RSU-17
NVH in DLN section.
NVH in DLN section.
NVH in RAX and RSU sections.
NVH in WT section.
NVH in WT section.
NVH in RAX section.
NVH in BR section.
NVH in ST section.
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Shock absorber deformation, damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
PROPELLER SHAFT
DIFFERENTIAL
REAR AXLE AND REAR SUSPENSION
TIRE
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
Symptom REAR SUSPENSION Noise
×××××× ××××××××
Shake ×××× × × ××××××
Vibration ××××× × ×× × ×
Shimmy ×××× × ××× ××
Judder ××× ××× ××
Poor quality ride or
handling ××××× ×× ×××
Revision: 2010 May2011 QX56

REAR SUSPENSION ASSEMBLYRSU-5
< PERIODIC MAINTENANCE >
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PERIODIC MAINTENANCE
REAR SUSPENSION ASSEMBLY
InspectionINFOID:0000000006225660
MOUNTING INSPECTION
Check the mounting conditions (looseness, backlash) of each component and component conditions (wear,
damage) are normal.
BALL JOINT AXIAL END PLAY
Measure axial end play by placing and moving up/down with an iron bar or equivalent between suspension
arm or front lower link and axle assembly.
CAUTION:
• Never depress brake pedal when measuring.
 Never perform with tires on level ground.
 Be careful not to damage ball joint boot.
SHOCK ABSORBER
Check for oil leakage and damage. Replace it if necessary. Axial end play : Refer to
RSU-20, "
Ball Joint".
Revision: 2010 May2011 QX56

RSU-6
< PERIODIC MAINTENANCE >
WHEEL ALIGNMENT
WHEEL ALIGNMENT
InspectionINFOID:0000000006225661
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK
Check the following:
 Tires for improper air pressure and wear
 Road wheels for runout. Refer to WT-64, "
Inspection".
 Wheel bearing axial end play. Refer to RAX-5, "
Inspection".
 Ball joint axial end play of suspension arm and front lower link. Refer to RSU-20, "
Ball Joint".
 Shock absorber operation
 Each mounting point of axle and suspension for looseness and deformation
 Each of front lower link, rear lower link, rear suspension member, suspension arm and shock absorber for
cracks, deformation, and other damage
 Vehicle height (posture)
GENERAL INFORMATION AND RECOMMENDATIONS
 A four-wheel thrust alignment should be performed.
- This type of alignment is recomm ended for any NISSAN/INFINITI vehicle.
- The four-wheel “thrust” process helps ensure that t he vehicle is properly aligned and the steering wheel is
centered.
- The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.
- The rack should be checked to ensure that it is level.
 Make sure the machine is properly calibrated.
- Your alignment equipment should be regularly calib rated in order to give correct information.
- Check with the manufacturer of your specific equi pment for their recommended Service/Calibration Sched-
ule.
ALIGNMENT PROCESS
IMPORTANT:
Use only the alignment specifications listed in this Service Manual.
 When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Never use these indicators.
- The alignment specifications programmed into your machine that operate these indicators may not be cor-
rect.
- This may result in an ERROR.
 Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com- pensate” the sensors (alignment targets or head units). Never use this “Rolling Compensation” method.
- Use the “Jacking Compensation Method”. After installi ng the alignment targets or head units, raise the vehi-
cle and rotate the wheels 1/2 turn both ways.
- See Instructions in the alignment machine you're using for more information on this.
AdjustmentINFOID:0000000006225662
CAMBER
Revision: 2010 May2011 QX56