Circuit ISUZU KB P190 2007 Workshop Repair Manual

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–118
7 1 Remove Tool No. J44152 from the harness connector
X121 – X1 and install on to the transmission connector
X121 – X1.
2 Using a multimeter set to measure resistance, probe across transmission connector E-95 pins 10 and 20.
Does the multimeter display 21 – 33 Ω?
Go to Step 8 Replace the control
valve body wiring
harness and TCC
solenoid, refer to 7C4 Automatic
Transmission –
4L60E – On-vehicle
Servicing
Go to Step 16
8 Using a multimeter set to measure resistance, probe between:
• Transmission connector E-95 pin 10 and a known ground.
• Transmission connector E-95 pin 20 and a known ground.
Does the multimeter display greater than 250 k Ω in both instances? Check for an
intermittent fault in the circuit, refer to
8A Electrical-Body
and Chassis Replace the control
valve body wiring
harness and TCC solenoid, refer to
7C4 Automatic
Transmission –
4L60E – On-vehicle Servicing
Go to Step 16
9 Using a multimeter, test between E-95 pin 10 and C-107 pin 9 for a
short to ground.
Did you find and correct the condition? Go to Step 16 Go to Step 10
10 1 Gain access to the control valve body wiring harness, refer to
7C4 Automatic Transmission – 4L60E – On-vehicle Servicing.
2 Test for a short to ground in the control valve body wiring harness.
Did you find a short to ground condition? Replace the control
valve body wiring
harness and TCC solenoid, refer to
7C4 Automatic
Transmission –
4L60E – On-vehicle Servicing
Go to Step 16 Go to Step 11
11 1 Test each solenoid for a short to ground.
2 Replace the faulty solenoid as necessary.
Did you complete the replacement? Go to Step 16 —
12 Using a multimeter, test between E-95 pin 10 and C-107 pin 9 for an
open circuit.
Did you find and correct the condition? Go to Step 16 —
13 Using a multimeter, test between E-95 pin 20 and C-96 pin 25 for a
short to ground.
Did you find and correct the condition? Go to Step 16 Go to Step 15
14 Using a multimeter, test between E-95 pin 20 and C-96 pin 25 for an
open circuit.
Did you find and correct the condition? Go to Step 16 Go to Step 15
15 Replace the TCM, refer to 7C4 Automatic Transmission – 4L60E –
On-vehicle Servicing.
Did you complete the replacement? Go to Step 16 —

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–119
16 Perform the following procedure to verify the repair:
1 On Tech 2 select: Diagnostic Trouble Codes / Clear Engine & Transmission
DTCs
2 Follow the instructions on Tech 2 and clear any DTCs.
3 On Tech 2 select: Miscellaneous Tests / TCC Solenoid.
4 Drive the vehicle in D4. With Tech 2 command the TCC solenoid valve On for 5 seconds and Off for 5 seconds
5 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Has DTC P2769 set? Go to Step 2 Go to Step 17
17 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Does Tech 2 display any DTCs you have not diagnosed? Refer to
4.8 Diagnostic Trouble Code List System OK
When all diagnosis and repairs are completed, check the
system for correct operation.
4.36 DTC P2770 – Torque Converter Clutch
Enable Solenoid Control Circuit High
Voltage
DTC Description
This diagnostic procedure supports DTC P2770 Torque Converter Clutch (TCC) Enable Solenoid Control Circuit High
Voltage.
Circuit Description
The torque converter clutch (TCC) solenoid valve is an electrical device that is used with the torque converter clutch
pulse width modulation (TCC PWM) solenoid valve to control TCC apply and release. The TCC solenoid valve attaches
to the transmission case assembly extending into the pump cover. The TCC solenoid valve receives voltage through
ignition voltage circuit. The transmission control module (TCM) controls the solenoid by providing the ground path on the
TCC solenoid valve control circuit. The TCM monitors the throttle position (TP) voltage, the vehicle speed and other
inputs to determine when to energize the TCC solenoid valve.
NOTE
The TCC solenoid valve is part of the control
valve body wiring harness. To replace the
solenoid valve, the control valve body harness
must be replaced.
W hen the TCM detects a continuous short to voltage in the TCC solenoid valve control circuit, then DTC P2770 sets.
DTC P2770 is a type B DTC.
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
• The system voltage is 8 – 18 V.
• The engine speed is 500 r.p.m. for 5 seconds.
Conditions for Setting the DTC
DTC P2770 sets if the TCM commands the solenoid on and the voltage feedback remains high, battery voltage.

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–120
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the conditions for
setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM inhibits TCC engagement.
• The TCM inhibits 4th gear if in hot mode.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P2770 in TCM history during the second consecutive trip in which the conditions for setting
the DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.
• The TCM cancels the DTC default actions when the ignition is off long enough to power down the TCM.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
2 Checks for a short to voltage in the TCC solenoid valve signal circuit. Isolates whether the TCM or the TCC solenoid valve and control valve body wiring harness are at fault.
DTC P2770 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.7 Diagnostic System Check
2 1 Turn off the ignition.
2 Disconnect connector E-95 from the transmission.
NOTE
Additional DTCs may set.
3 Install Tool No. J 44152 Jumper Harness (20 pins) on to the harness connector E-95.
4 Turn on the ignition, with the engine off.
5 Using a test lamp, probe connector E-95 pin 20 to ground.
Does the test lamp illuminate? Go to Step 3 Replace the internal
wiring harness and
TCC solenoid valve, refer to
7C4 Automatic
Transmission –
4L60E – On-vehicle
Servicing.
Go to Step 5
3 Using a multimeter, test between E-95 pin 20 and C-96 pin 25 for a
short to voltage.
Did you find and correct the condition? Go to Step 5 Go to Step 4

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–121
Step Action Yes No
4 Replace the TCM, refer to 7C4 Automatic Transmission – 4L60E –
On-vehicle Service
Did you complete the replacement? Go to Step 5 —
5 Perform the following procedure to verify the repair:
1 On Tech 2 select: Diagnostic Trouble Codes / Clear Engine & Transmission
DTCs
2 Follow the instructions on Tech 2 and clear any DTCs.
3 Drive the vehicle in D4.
4 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Has DTC P2770 set? Go to Step 2 Go to Step 6
6 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Does Tech 2 display any DTCs you have not diagnosed? Refer to
4.8 Diagnostic Trouble Code List System OK
When all diagnosis and repairs are completed, check the
system for correct operation.
4.37 DTC U0073 and U0100 – CAN-Bus No
Communication With ECM (Engine
Control Module)
DTC Description
This diagnostic procedure supports:
DTC U0073 – CAN-Bus No Communication W ith ECM (Engine Control Module)
DTC U0100 – CAN-Bus No Communication W ith ECM (Engine Control Module)
Circuit Description
The Transmission Control Module (TCM) communicates directly with the control modules connected to the GM LAN
serial data communication circuit through the GM LAN protocol. The first module that CAN-Bus is connected to is the
Engine Control Module (ECM).
DTC U0073 or DTC U0100 will set if communications between the TCM and ECM are lost.
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
DTC U0073 and DTC U0101 runs continuously when the following conditions are met:
• The ignition is on for longer than 3 seconds.
• The ignition voltage is 10.0 – 16.0 V.
Conditions for Setting the DTC
DTC U0073
The TCM detects a short to ground between C-96 pin 7 and C-96 pin 49 within the specified time frame
DTC U0100
The TCM detects a short to ground between both C-96 pin 6 & 7 and C-96 pin 49 within the specifed time frame.

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–122
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the conditions for
setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM inhibits TCC engagement.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores either DTC U0073 or DTC U0100 in TCM history during the second consecutive trip in which the
conditions for setting the DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.
• The TCM cancels the DTC default actions when the ignition is off long enough to power down the TCM.
Test Description
The following number refers to the step numbers in the diagnostic table:
1 The following tests are included in the Diagnostic System Check.
• Tests the integrity of the GM LAN serial data communication circuit.
• Tests for fault conditions on the vehicle immobiliser system stored in the ICU.
DTC P0864 and U0101 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.7 Diagnostic System Check

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–123
Step Action Yes No
2 1 Connect Tech 2 to the DLC.
2 Turn on the ignition, with the engine off.
NOTE
Before clearing the DTC, use the Tech 2 Freeze
Frame/Failure Record to record the transmission
parameters at the time the DTC set. Using Tech 2 to clear
the DTC(s) erases the Freeze Frame/Failure Record
records from the TCM.
3 On Tech 2 select: Transmission / Automatic Transmission / Diagnostic
Trouble Codes / Freeze Frame.
4 Select the relevant DTC and note the parameters at the time of the DTC setting.
5 On Tech 2 select:
Diagnostic Trouble Codes / Clear Engine & Transmission
DTCs.
6 Follow the instructions on Tech 2 and clear the DTCs.
7 Operate the vehicle within the conditions for running the DTC.
8 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Has either DTC PU0073 or DTC U0100 set? Go to Step 3 Check for an
intermittent fault in the circuit, refer to
8A Electrical-Body and Chassis
3 Using Tech 2, attempt to communicate with the PIM.
Does the PIM failed to communicate? Refer to the 6E1
Powertrain Interface Module – V6 Go to Step 4
4 Are DTCs also set in the PIM? Refer to 6E1
Powertrain Interface
Module – V6 Go to Step 5
5 Replace the TCM, refer to 7C4 Automatic Transmission – 4L60E –
On-vehicle Servicing.
Was the repair completed? Go to Step 6
—
6 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does any of the serial data communication circuit – TCM DTCs fail
this ignition cycle? Go to Step 2 Go to Step 78
7 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC Table System OK
When all diagnosis and repairs are completed, check the system for correct operation.


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7A2-16 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
CAN bus systems in automatic
transmission control (AW30-40LE)
The automatic transmission control system in AW 30-
40LE uses high speed CAN bus system .The individual
CAN bus systems are connected via two interfaces and
can exchange information and data. This allows control
modules that are connected to different CAN bus
systems to communicate.
High speed CAN bus
Transmission control module in the vehicle that require
continuous, rapid communication are connected to the
high speed CAN bus. For example, the automatic
transmission is continuously notified of the current
engine load status. Since the automatic transmission
control module has to react immediately to load status
changes, rapid communication is required between the
engine control module and the automatic transmission
control module. The high speed CAN bus in the AW 30-
40LE is designed as a two-wire CAN bus (twisted pair).
The wires are shielded and twisted. The transfer rate is
500 K baud.





RUW 37ASF000401
Diagnosis
Electronic Diagnosis
How To Diagnose The Problem
1. To avoid incorrect diagnostics, this book needs to
be followed accurately. Unless stated, do not jump
directly to a section that could contain the
solution. Some important information may be
missed.
2. The sections in CAPITALS and bold are the main
sections that can be found in the contents.
3. The go to “SECTION” means to continue to check
going to the “section”.
4. The go through “SECTION” means to go through
the “section” and then to go back to the place the go
through was written.
5. BASIC ELECTRIC CIRCUITS:
You should understand the basic theory o
f
electricity. This includes the meaning of voltage,
amps, ohms, and what happens in a circuit with an
open or shorted wire. You should also be able to
read and understand wiring diagrams.
Check Trans Indicator
Find CHECK TRANS indicator and verify if it is
A. Flashing: Go to On-Board Diagnostic (OBD)
System Check.
B. Staying on: Go through “Check Trans” Check.
C. Is never “ON” when the ignition key is turned on: Go through “Check Trans” Check
D. Is “ON” during 3 seconds at ignition but “OFF” after: Normal operation. No DTC or malfunction.




RTW 77ASH000101



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TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-35
Clear DTC
NOTE: If you clear the DTC (Diagnostic Trouble
Codes) you will not be able to read any codes recorded
during the last occurrence.
NOTE: To use the DTC again to identify a problem, you
will need to reproduce the fault or the problem. This
may require a new test drive or just turning the ignition
on (this depends on the nature of the fault).
1. IF you have a Tech 2:
1. Connect the Tech 2 and perform the Tech 2
Operating.
2. Push “F1: Clear DTC Information” in the
Application Menu and answer “Yes” to the
question “Do you want to clear DTC's?”
a. W hen a malfunction still exists and the Tech 2 displays “AW 30-40 CODES NOT
CLEARED”. This means that the problem is
still there or that the recovery was not done.
Please go to DTC Check.
b. W hen a malfunction has been repaired and the recovery is done the Tech 2 displays
“AW 30-40LE CODES CLEARED”.
2. W hen you have no Tech 2, the storaged trouble
codes can be cleared by shorting the terminals
No.11 and No.4 or 5 (ground) of data link connecto
r
with a lead wire for 1 ∼ 6 seconds.
DTC Check
1. Diagnostic Trouble Codes (DTC) have been
identified by Tech 2.
2. You have written the list of the DTCs. The order o
f
the malfunctions has no meanings for this TCM.
Usually only one or two malfunctions should be set
for a given problem.
3. Check directly the DTCs you identified. The DTCs
are sorted by number. Refer to Diagnostic Trouble
Code (DTC) Identification in this section.
Self-diagnosis code (Flash code) display
• The stored trouble codes can be identified by
shorting the terminal No. 11 and No. 4 or No. 5
(ground) data link connector with a lead wire.

Indication Method:
1. Terminal No. 11 and No. 4 or No. 5 (ground) data
link connector are short circuited.
2. Turn the key switch to the ON position.
3. If no trouble code exists, the normal code (12) is
indicated repeatedly.
Data Link Connector Short Circuit






Flash Code Illumination Pattern


0.4 Sec 0.4 Sec
.
ON
OFF


3.2 Sec.
1.2 Sec.
3.2 Sec.


0.4 Sec 0.4 Sec
.
ON
OFF


3.2 Sec. 1.2 Sec. 3.2 Sec.


Self-diagnosis Start
Normal Code (12)
Trouble Code (32)


4. If several trouble codes have occurred at a time,
each code is indicated three times in numerical
order.

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7A2-36 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
Trouble Code Clear Method:
If you have Tech 2:
Follow the procedure "DIAGNOSIS WITH TECH 2" in
this manual.
If you have no Tech 2:
Remove ECM (B) fuse (10A) for at least 10 seconds
with the ignition switched off.

NOTE:
If you clear the DTC you will not be able to read an
y
codes recorded during the last occurrence.
To use the DTC again to identify a problem, you will
need to reproduce the fault or the problem. This ma
y
require a new test drive or just turning the key switch on
(this depends on the nature of the fault).



12141414323232
In case DTC 14 & 32 are stored:


TCM Precaution
The TCM can be damaged by:
1. The electrostatic discharge
2. The short circuit of some terminals to voltage or to
ground.
Electrostatic Discharge Damage Description: 1. Electronic components used to control systems are often designed to carry very low voltage, and
are very susceptible to damage caused b
y
electrostatic discharge. It is possible for less than
100 volts of static electricity to cause damage to
some electronic components. By comparison, it
takes as much as 4,000 volts for a person to even
feel the zap of a static discharge.
2. There are several ways for a person to become statically charged. The most common methods o
f
charging are by friction and induction. An example
of charging by friction is a person sliding across a
car seat, in which a charge of as much as 25,000
volts can build up. Charging by induction occurs
when a person with well insulated shoes stands
near a highly charged object and momentaril
y
touches ground. Charges for the same polarity are
drained off, leaving the person highly charged with
the opposite polarity. Static charges of either type
can cause damage, therefore, it is important to use
care when handling and testing electronic
components.
NOTE: To prevent possible electrostatic discharge
damage:
1. Do not touch the TCM connector pins or soldered
components on the TCM circuit board.
2. Be sure to follow the guidelines listed below i
f
servicing any of these electronic components:
3. Do not open the replacement part package until it is time to install the part.
4. Avoid touching electrical terminals of the part.
5. Before removing the part from its package, ground
the package to a known good ground on the
vehicle.
6.
Always touch a known good ground before handling
the part. This step should be repeated before
installing the part if the part has been handled while
sliding across the seat, while sitting down from a
standing position or while walking some distance.
Information On TCM
1. The Transmission Control Module (TCM) is located
in the place of a clutch pedal and is the control
center of the electronic transmission control system.



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7A2-38 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
TCM Diagnostic Trouble Codes
The following table lists the diagnostic trouble codes supported by this vehicle application. If any DTCs not listed here
are displayed by a scan tool, the scan tool data may be faulty; notify the scan tool manufacture of any DTCs displayed
that are not included in the following table.

DTC Type
DTC No. Flash
Code DTC NAME
EURO 4Except
EURO 4
P0562 72 System Voltage Error (Low) E E
P0563 73 System Voltage Error (High) E E
P0602 63 Transmission Control Module (TCM) Programming Error E E
P0707 17 Transmission Range Sensor Circuit Open B D
P0708 17 Transmission Range Sensor Circuit Short B D
P0712 15 Transmission Oil Temperature Circuit Short
B D
P0713 16 Transmission Oil Temperature Circuit Open
B D
P0717 14 Input Speed Sensor Signal Error
B D
P0722 11 Output Speed Sensor Signal Error
B D
P0741 43 Torque Converter Clutch Stuck “OFF”
B F
P0742 53 Torque Converter Clutch Stuck “ON”
B F
P0746 45 Pressure Control Solenoid F/B Stuck
B D
P0751 41 Shift Solenoid S1 Stuck “OFF” B D
P0752 51 Shift Solenoid S1 Stuck “ON” B F
P0756 42 Shift Solenoid S2 Stuck “OFF” B F
P0757 52 Shift Solenoid S2 Stuck “ON” B F
P0962 35 Pressure Control Solenoid Circuit Open or GND Short B F
P0963 35 Pressure Control Solenoid Circuit Ignition Short B D
P0973 31 Shift Solenoid S1 Circuit GND Short B D
P0974 31 Shift Solenoid S1 Circuit Open or Ignition Short B D
P0976 32 Shift Solenoid S2 Circuit GND Short B D
P0977 32 Shift Solenoid S2 Circuit Open or Ignition Short B D
P1790 61 Transmission Control Module (TCM) ROM Checksum Error B D
P1791 62 Transmission Control Module (TCM) RAM Error B D
P2769 33 Torque Converter Clutch Circuit GND Short B D
P2770 33 Torque Converter Clutch Circuit Open or Ignition Short B D
P2773 75 Transfer 4L Switch Circuit GND Short B D
P2774 75 Transfer 4L Switch Circuit Open or Ignition Short B D
U2104 65 CAN BUS OFF
A C
U2105 67 Lost of Communication with ECM A C


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