ISUZU KB P190 2007 Workshop Repair Manual

FRAME AND BUMPER 2A-7


5. Fog Light
Tighten the fixing nuts to the specified torque.

Torque N ⋅m(kgf ⋅m/lb ⋅in)
7 (0.7 / 61)






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ISUZU KB P190 2007

2A-8 FRAME AND BUMPER
REAR STEP BUMPER
REMOVAL AND INSTALLATION





RTW 72ALF000401

Removal Steps
1. Rear step bumper assembly
2. Side step pad
3. License plate light
4. Rear bumper center pad
5. Extension harness
6. Center bar
7. Shell
8. Back bar / corner brace
9. Reinforcement assembly

Installation Steps

9. Reinforcement assembly
8. Back bar / corner brace
7. Shell
6. Center bar
5. Extension harness
4. Rear bumper center pad
3. License plate light
2. Side step pad
1. Rear step bumper assembly



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ISUZU KB P190 2007

FRAME AND BUMPER 2A-9
Important Operations - Removal
1. Rear Step Bumper Assembly
• Remove the 3 bolts from each side.
• Disconnect the extension harness connector.


1
1
RTW 72ASH000701
2. Side Step Pad
• Push out the 4 fixing portions (1) of side step pad from
the back face of the rear step bumper.

RTW 72ASH000801
4. Rear Bumper Center Pad
• Remove the 2 clips (1) from both ends of the center pad.
• Push out the 5 fixing portions (2) of the center pad from
the back face of the rear step bumper.

RTW 72ASH000901


























Important Operations - Installation
9. Reinforcement assembly • Tighten the fixing bolts to the specified torque.
Bolt (5)
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
85 (8.7 / 63)

7. Shell Bolt (2), (3)
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
42 (4.3 / 31)

6. Center bar Bolt (1)
Torque N ⋅m(kgf ⋅m/lb ⋅in)
7 (0.7 / 61)
Bolt (4)
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
18 (1.8 / 13)


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ISUZU KB P190 2007

2A-10 FRAME AND BUMPER

RTW 72AMH000101







1. Rear Step Bumper Assembly
1) Align the back bar to the frame (1) as follows:
• Face A (2) should be in contact with the upper face o
f
the frame.
• Face B (3) should be in contact with the rear end o
f
the frame.
2) Tighten the 3 fixing bolts on each side of the back bar.

Torque N ⋅m(kgf ⋅m/lb ⋅ft)
150 (15.3 / 111)


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ISUZU KB P190 2007

FRAME AND BUMPER 2A-11
REAR BUMPER AND REAR GUARD
REMOVAL AND INSTALLATION



RTW 42AMF000201

Removal Steps
1. Rear guard assembly
2. Rear bumper assembly
3. Nut
4. Bolt
5. Bumper bracket
6. Screw
7. Cap
8. Rear bumper

Installation Steps

8. Rear bumper
7. Cap
6. Screw
5. Bumper bracket
4. Bolt
3. Nut
2. Rear bumper assembly
1. Rear guard assembly



Important Operations - Removal
1. Rear Guard Assembly
• Remove the 2 bolts from each side.
2. Rear bumper assembly • Remove the 2 bolts from each side.

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ISUZU KB P190 2007

2A-12 FRAME AND BUMPER






Important Operations - Installation
3. Nut • Tighten the fixing bolts to the specified torque.
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
116 (11.8
/ 85)
















RTW 72AMH000201







2. Rear Bumper Assembly
1) Align the back bar to the frame (1) as follows:
• Face A (2) should be contacted with the upper face o
f
the frame
• Face B (3) should be contacted with the rear end o
f
the frame.
2) Tighten the 2 fixing bolts on the each side of back bar.

Torque N ⋅m (kgf ⋅m/lb ⋅ft)
150 (15.3
/ 111)

1. Rear Guard Assembly 1) Align the back bar to the frame (1) as follows:
• Face A (2) should be contacted with the upper face o
f
the frame
• Face B (3) should be contacted with the rear end o
f
the frame.
2) Tighten the 2 fixing bolts on the each side of back bar.

Torque N ⋅m (kgf ⋅m/lb ⋅ft)
150 (15.3
/ 111)




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ISUZU KB P190 2007

FRAME AND BUMPER 2A-13
FRONT AIR DAM
REMOVAL AND INSTALLATION

RTW 72AMF000201

Removal Steps
1. Bolt
2. Front air dam

Installation Steps

2. Front air dam
1. Bolt






Important Operation - Removal
1. Bolt
Remove the 12 fixing bolts.

Important Operation - Installation
1. Bolt
Torque N ⋅m (kgf ⋅m/lb ⋅in)
3 (0.3 / 26)



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ISUZU KB P190 2007

2A-14 FRAME AND BUMPER FRAME DIMENSIONS 4×
××
× 2, LWB, REGULAR CAB MODEL

RTW72AXF000601

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ISUZU KB P190 2007

FRAME AND BUMPER 2A-15

4 ×
××
× 2, LWB, EXTEND CAB MODEL

RTW72AXF000701

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ISUZU KB P190 2007

2A-16 FRAME AND BUMPER
4×
××
× 2, LWB, CREW CAB MODEL



RTW72AXF000801

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ISUZU KB P190 2007