ISUZU KB P190 2007 Workshop Repair Manual
KB P190 2007
ISUZU
ISUZU
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ISUZU KB P190 2007 Workshop Repair Manual
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Page 201 of 6020
2B-4 SHEET METAL
2. Hood Hinge Bolt
• Tighten the engine hood hinge fixing bolts to the specified
torque.
Torque N ⋅m(kgf ⋅m/lb ⋅in)
10 (1.0 / 87)
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ISUZU KB P190 2007
Page 202 of 6020
SHEET METAL 2B-5
REMOVAL AND INSTALLATION
RTW 72BLF000701
4JK1 (High Output) / 4JJ1 (High Output) Model
Removal Steps Installation Steps
1. Hood insulator 8. Engine hood bulge
2. Intercooler seal 7. Hood seal
3. W asher nozzle tube 6. W asher nozzle
4. Hood hinge bolt 5. Engine hood
5. Engine hood
4. Hood hinge bolt
6. W asher nozzle 3. W asher nozzle tube
7. Hood seal 2. Intercooler seal
8. Engine hood bulge 1. Hood insulator
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ISUZU KB P190 2007
Page 203 of 6020
2B-6 SHEET METAL
RTW 72BSH000301
Important Operations - Removal
2. Intercooler Seal
• Remove the 6 clips.
RUW 52BSH002501
3. Washer Nozzle Tube
1) Open the hood.
2) Support the hood.
3) Remove the windshield washer nozzle tube.
RUW 52BSH002601
4. Hood Hinge Bolt
• Before removing the hinges from the engine hood, scribe a
mark showing location of the hinges to facilitate installation in
the original position.
RTW 72BSH000801
8. Engine Hood Bulge
• Remove the 4 nuts.
RTW 72BSH000501
Important Operations - Installation
5. Engine Hood
• Check the engine hood and fender (1).
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ISUZU KB P190 2007
Page 204 of 6020
SHEET METAL 2B-7
• Clearance : 4.0 mm (0.16 in)
• Height (step) : Flushness
• Adjust clearance using the hinges on the engine hood.
RTW 72BSH000701
• Adjust height (step) using the hood rests (1).
Engine Hood Striker
• Apply a light coat of grease to the striker.
4. Hood Hinge Bolt
• Tighten the engine hood hinge fixing bolts to the specified
torque.
Torque N ⋅m(kgf ⋅m/lb ⋅in)
10 (1.0 / 87)
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ISUZU KB P190 2007
Page 205 of 6020
2B-8 SHEET METAL
ENGINE HOOD ASSEMBLY (B TYPE)
REMOVAL AND INSTALLATION
RTW 72BLF000901
Removal Steps Installation Steps
1. W asher nozzle tube
2. Hood hinge bolts
3. Engine hood
4. W asher nozzle
5. Hood insulator
6. Hood seal
6. Hood seal
5. Hood insulator
4. W asher nozzle
3. Engine hood
2. Hood hinge bolts
1. W asher nozzle tube
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ISUZU KB P190 2007
Page 206 of 6020
SHEET METAL 2B-9
RUW 52BSH002501
Important Operations - Removal
1. Washer Nozzle Tube
4) Open the hood.
5) Support the hood.
6) Remove the windshield washer nozzle tube.
RUW 52BSH002601
2. Hood Hinge Bolts
• Before removing the hinges from the engine hood, scribe a
mark showing location of the hinges to facilitate installation in
the original position.
RTW 72BSH001101
Important Operations - Installation
3. Engine Hood
• Check the engine hood and fender. (1)
• Clearance : 4.0 mm (0.16 in)
• Height (step) : Flushness
• Adjust clearance using the hinges on the engine hood.
RTW 52BSH000301
• Adjust height (step) using the hood rests (1).
Engine Hood Striker
• Apply a light coat of grease to the striker.
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ISUZU KB P190 2007
Page 207 of 6020
2B-10 SHEET METAL
2. Hood Hinge Bolts
• Tighten the engine hood hinge fixing bolts to the specified
torque.
Torque N ⋅m(kgf ⋅m/lb ⋅in)
10 (1.0 / 87)
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ISUZU KB P190 2007
Page 208 of 6020
SHEET METAL 2B-11
ENGINE HOOD LOCK (A TYPE)
REMOVAL AND INSTALLATION
RTW 72BMF000201
Removal Steps
Installation Steps
1. Radiator grille 4. Control cable
2. Engine hood lock assembly 3. Hood lock control lever
3. Hood lock control lever
2. Engine hood lock assembly
4. Control cable 1. Radiator grille
Important Operations - Removal
1. Radiator Grille
Refer to the Radiator Grille in this section.
2. Engine Hood Lock Assembly
Apply setting marks (1) to the hood lock assembly and the
body prior to removal.
4. Control Cable
Pull out the control cable toward the passenger compartment.
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ISUZU KB P190 2007
Page 209 of 6020
2B-12 SHEET METAL
Important Operations - Installation
4. Control Cable
Reroute the control cable to its original position, and check to
see if the lock assembly and control lever work normally.
2. Engine Hood Lock Assembly
Adjustment
1) Install the engine hood lock assembly (4) and temporaril
y
tighten the bolts securing it.
2) Close the hood.
3) Position the hood so that the stepped portion between the hood (1) and the fender (2) is precisely 1.5 mm (0.06 in)
high.
4) Finally tighten the bolts securing the engine hood lock assembly.
5) Turn the buffers (3) counterclockwise until the stepped
portion between the hood and the fender disappears.
6) Tighten the hood lock assembly fixing bolts to the specified torque.
Torque N ⋅m(kgf ⋅m/lb ⋅in)
10 (1.0 / 87)
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ISUZU KB P190 2007
Page 210 of 6020
SHEET METAL 2B-13
ENGINE HOOD LOCK (B TYPE)
REMOVAL AND INSTALLATION
RTW 52BMF000101
Removal Steps Installation Steps
1. Front combi lamp assembly
2. Radiator grille
3. Engine hood lock assembly
4. Hood lock control lever
5. Control cable
5. Control cable
4. Hood lock control lever
3. Engine hood lock assembly
2. Radiator grille
1. Front combi lamp assembly
Important Operations - Removal
1. Front combi lamp assembly
2. Radiator Grille
Refer to the Radiator Grille in this section.
RUW 52BSH002801
3. Engine Hood Lock Assembly
Apply setting marks (1) to the hood lock assembly and the
body prior to removal.
5. Control Cable
Pull out the control cable toward the passenger compartment.
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ISUZU KB P190 2007
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