check engine JAGUAR X308 1998 2.G Workshop Manual

Page 1242 of 2490

Diagnostic Monitor Comp
letion
stat
ionery in
D.
WARNING: This should not be attempted without the vehicle
being in a safe area and suitably chocked. Failure to follow this
instruction may result in personal injury.
Without using the Jaguar approved diagnostic system or a scan
tool with system readiness capability, it will not be possible to
confirm when the adaptations are complete, unless P1111,
(system checks complete since last memory clear) is flagged. If
such equipment is not available, ALL the diagnostic monitors
will have to run to enable DTC P1111 to be flagged. In some US
states, this code is a requirem ent for annual emissions tests.
1. The dri v
e cycles detailed here w
ill enable the monitors to run,
but only after fuelling adaptations are complete.
Entry C
onditions
Di
agno
stic
Engine

S p
eed
Ve
h
icle
Speed
Mass Air Flow
(gra ms/sec
ond)
Ti
m
e to
Completion
Catalyst Monitor1 100
to

1600 rpm
50 to
72

kph (31 to 45
mph)
5 to
30 g/s
23
se
conds
HO2S6
00 t
o
2500 rpm
29 to

113 kph
(18 to 70
mph)
4 to
16 g/s
F
u
el cut for
more than 10 seconds, but less than 30 seconds *
Catalyst Monitor SensorN/ AN/A10
to 90 g/s
14
0
seconds
F
u
el System
N/
AN/AMore than 6 g/s33 se
conds
AACVN/
A61 to

121 kph
(38 to 75
mph)
4 to
16 g/s
F
u
el cut for 2
seconds *
P /
N switch
1
800
to

2200 rpm
80 to

101 kph
(50 to 63
mph)
N/ A31 se
conds
Evaporative

em is
sions
N/
A48 to
89

kph (30 to 55
mph)
and idle
R e
fer to drive
cycles for leak
tests in this section
Re
fer to drive
cycles for leak
tests in this section
2. During the drive cycle, drive gent ly, avoiding hard acceleration,
braking or cornering and rough roads.
1. Drive at 84 to 97 kph (52 to 60 mph) for 40 seconds.
2. Accelerate to 113 kph (70 mph).
3. Close the throttle, (ideally at the start of a descent)
continue with closed throttle for 10 seconds. (* Fuel
cut)
4. Drive at 56 to 64 kph (35 to 40 mph), holding the throttle as steady as possib le, on a flat level road for
30 seconds minimum.

Page 1243 of 2490

Drive Cycle for 40 thou leak test
Drive Cycle for 20 thou leak test (2001 my on only)
1. Make sure the "conditions
for ad
aptation" detailed at the start
of this section are met.
1. Avoiding high engine load s, drive the vehicle steadily
between 48 and 89 kph (30 and 55 mph) for 15 to 20
minutes after starting the engine. (Depending on the
amount of fuel vapor gene rated, the test may take
longer than this).
2. Where possible, avoid body roll to minimise fuel movement.
3. If the scan tool being used is able to read TIDs, check
TID 08 in mode 6. If the test has not completed, this
TID will display "0". Any other value indicates that
the test has successfully completed.
4. If the test has not completed, the drive cycle must be repeated.
5. If the scan tool being used is not able to read TIDs, the only way to confirm that the test has run is to
check for P1111 after running the 20 thou test, where
applicable.
1. This test needs to be completed within 50 minutes of starting
the engine from cold. It should be run following the 40 thou
test.
1. Continue driving the vehi cle steadily between 48 and
89 kph, (30 and 55 mph) avoiding high engine loads
for a further 15 minutes.
2. Avoiding excessive fuel movement, bring the vehicle to rest.
3. Allow to idle for two minutes.
4. Provided the vapor conditions are suitable, the test will complete.
5. If the scan tool being used is able to read TIDs, check
TID 06 in mode 6. If the test has not completed, this
TID will display "0". Any other value indicates that
the test has successfully completed.
6. If the test has not completed, the drive cycle must be repeated.
7. Check for DTCs. P1111 will be flagged if all monitors have run.
8. Leak check drive cycles will only normally be necessary if an Evaporative Emissions related DTC is
flagged.
9. Unless P1111 is required for the State inspection, fuelling adaptations will normally be all that is
required for the vehicle to adapt itself and complete

Page 1245 of 2490

E
lectronic Engine Controls - Engine Control Module (ECM)
Re
moval and Installation
Remov

al
Installation

1.
Disc
onnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).

2. R
emove ECM housing cover.
3. RHD only: Remove security bracket securing screws.
R
emove bracket.
4. Disconnect electrical connectors.

5. Li
ft ECM from housing.
6. RHD only: Remove security bracket securing screws.
R
emove brackets.
1. NOTE: A replacement ECM may only be obtained from an
authorised Jaguar dealer and MU ST be ordered against the VIN.
• NOTE: Check condition of ho using seals and replace as
necessary.
Installation is a reversal of the removal procedure.
2. Synchronize ECM, KTM and BPM using PDU.
3. Complete engine set- up using JDS/PDU.

Page 1248 of 2490

El
ectronic Engine Controls - En
gine Coolant Temperature (ECT)
Sensor4.0L SC V8 - AJ26
Re mo
val and Installation
Remova

l
Installation

1.
Op
en the engine compartment and fit paintwork protection
sheets.

2. WA
RNING: ENSURE THAT THE ENGINE IS COLD BEFORE
COMMENCING WORK.
Slacken the coolant reservoir ca p to relieve coolant pressure
and re-tighten.

3. Remove t
he engine coolant temperature sensor.
1. Disconnect the harness plug from the sensor.
2. Remove the sensor and sealing washer.

1. Fi
tting is the reverse of the removal procedure, noting that a
new sealing washer should be us ed and tighten the sensor as
specified
2. Check and adjust the cool ant level as required.

Page 1262 of 2490

Contains th
e hydraulic system pump.
Contains
th
e fluid temperature sensor.
The epicyclic geartrain:
Provi des fi
ve forward gears and Reverse.
Has
h
ydraulically actuated, multi-disk clutches, to select the required gear ratios.
Feature

s clutch-to-clutch operation to permit
gear shifts for uninterrupted power flow.
The electro-hydraulic control unit:
Is lo c
ated in the lower part of
the unit, within the fluid pan.
Is controlled
by the TCM (transmissio
n control module), and the manual selector valve which is cable operated.
Re
gulates the flow of fluid to the ge
artrain clutches via three solenoid-operated valv es and the manual selector
valve.
Has fi ve pressure
regulators for controll
ing fluid pressures within the system.
Is con
nected to the TCM via a 16-way connector mounted on
the left-hand side of the transmission casing. Refer to
Connector Pins Identification, Section 307-01A.
The hydraulic system pump:
Is l o
cated at the front of the transmission casing.
Is dri
v
en from the impeller hub,
pressurising the fluid whenever the engine is running.
Supplie
s fluid under pressure to the torq
ue converter, geartrain, electro-hydr aulic control unit and the lubrication
circuit.
D r
aws fluid from the fluid pa
n below the transmission casing, through a filter.
The rear extension housing:
Is bolt
ed to the rear of the transmission casing.
Provides the rear engine / transmi

ssion mo
unting point; refer to section 303-01.
Carrie
s the transmission output shaft oil seal.
Filled-for-l
i
fe Fluid System
The
transm
ission is 'filled for life' and
does not require fluid changes, except where extreme driving conditions prevail.
Routine level checking is not required and a dipstick is not pr ovided. A level / filler plug is fitted for level checking and
replenishment, following service actions; see 303-01 General Procedures.
Transmission Torque Converter

Page 1268 of 2490

Input speed is monitored by the TCM with a rationality check being made against output speed. A fault will be flagged if the
indicated input speed exceeds 7400 rpm. Additionally, a failure judgement will be made if the indicated input speed is <160
rpm with engine speed >608 rpm and output speed >224 rpm
The procedure is similar for the output sp eed diagnostic. A fault (non OBDII) will be flagged if the indicated input speed
exceeds 6712 rpm. Additionally a failure judgement will be ma de if the indicated output speed is <160 rpm and the average
road wheel speed exceeds 100 rpm.
Under normal circumstance s after the output speed diagnost ic fault code has been set, the TCM uses rear wheel speed
information to compute its calculations, this has no effect on transmission operation. However, should a second fault occur,
in the ABS system, thus making rear wheel speed information unavailable, an additional fault code will be logged.
Control Systems
Introduction
Gear selection is achieved by controlling the flow of transmission fluid to internal multi-disc clutches.
The three solenoid valves direct the transmission fluid flow to the selected clutches and the pressure regulators control the
fluid pressure to each component. One pr essure regulator serves as a master pressure control for the entire system and a
second is used exclusively for torque converter clutch lock-up operation.
The TCM controls the internal components thus determining gear selection and shift pattern.
In the event of an electronic system fault the basic function s Park, Reverse Neutral and Drive Fourth are retained by the
hydraulic system.
Transmission Control Module (TCM)

The TCM is located in the same housing as th e ECM and is accessed in the same manner.
The TCM performs several 'self check' procedur es to ensure correct operation. It is possible due to the nature of these faults
that the module will fail to communicate with other nodes. However, condemnation of the TCM should not take place until
any CAN or power supply related problems have been resolved.
There are three self check procedures for the TCM. 1. 1. Check on ROM by calculatin
g a checksum and comparing this with a known stored value.

Page 1269 of 2490

2.2. Check on non-volatile diagnostic memory by wr iting a test pattern and then reading it back.
3. 3. Internal 'watchdog' hardware to check whether the TCM has crashed.
Transmission Control Module Supply Voltage
The TCM monitors battery and igni tion switched supply voltages.
A permanent supply is used to maintain a battery backed 'memor y'. Should this supply be cut, due to battery disconnection
perhaps, the 'adaptive shift' valu es will be lost. This will result in a small reduction in shift quality for a period until th e
adaptions are 're-learned'
The TCM will adopt 'limp home' mode as a result of the supply voltage being >16V or <7V with an engine speed >1600
rpm.
Should the ignition supply be >7V but <9V the TCM will hold the gear that it has currently selected. If after 2.5 seconds,
with the engine speed >1600 rpm, the voltage remains at this level, 'limp home' mode will be adopted. The 2.5 second
delay is built in to prevent reaction to a momentary voltage fluctuation.
Operation
CAUTION: Disconnection of the TCM and / or the vehicle batt ery will cause system adaptions to be lost; this may be
apparent by shift quality degradation. Fo llowing reconnection, a period of 'varied' driving will reinstate adaptions and thus
normal operation. Please ensure that the customer is made aware that the adaption period is variable and may occur after
handover, as the transmission re-learns the prevailing driving style.
• NOTE: Should the TCM fail, please ensure that the control housing cooling fan is operating correctly. Failure of the cooling
fan MUST be rectified before renewing the TCM and details of a fan fa ilure should accompany the returned TCM.
The TCM processes information received in both analogue and digital form, such as:
Transmission input speed Transmission output speed Throttle position Pedal demand Gear selector position Engine torque Engine speed Transmission oil temperature Mode switch
This information is then used by the TC M to control shift energy management and decide which shift program to implement
and which gear to select.
The TCM uses the various sensors and inpu ts to monitor the correct operation of the system an d is programmed to take
default action and inform the operator when a fault occurs.
Safety Functions
The safety functions are designed to safeguard against inappr opriate actions by the operator as well as against system
malfunctions. The system prevents reve rse gear from being engaged at high forward speeds and prevents manual
downshifting at excessive engine speeds; these functions are not operational in mechanical limp-home mode.
The TCM constantly monitors the transmissi on for faults. In the event of a problem the TCM will adopt a 'limp home' mode
in which only P R N D - (selector in D but only fourth gear is enabled) are available. The operator will be made aware of
certain faults by an in strument panel warning.
The electrical and diagnostic system has been designed such that system integrity is protected at all times, the safety
concept being based on th e following three points:

Page 1270 of 2490

1.1. The hydraulic system has 'fail-safe' characteristics regardin g its electrical operation, such that should the power
supply be lost to the electro-hydraulic actuators the transmission will initiate a limp-home mode.
2. 2. Recognition of critical shift operation by monitoring the last element in the signal path, ie the solenoid valve, and
checking by means of redundant me asured variables, ie engine speed, input speed and output speed.
3. 3. Each time the vehicle is started there is a check on the entire safety hardware and the associated program parts
and signal paths. A malfunction in this part of the system, or triggering of the safety circuit, is communicated to
the operator through the illumination of the transmission warning lamp.
TCM Inputs
Input Speed Sensor (Torque Converter Turbine)
The input speed sensor provides the TCM with transmission inpu t shaft speed information. This signal is produced from an
inductive pick-up, generating 30 pulses per revolution.
Transmission Output Speed Sensor
The output speed sensor provides the TCM with transmission ou tput shaft speed information. This signal is produced from
an inductive pick-up, generati ng 36 pulses per revolution.
Transmission Oil Temperature Sensor
A thermistor which provides an electrical indication of the oi l temperature to the TCM. The signal is measured as a voltage
with reference to analog ue ground in the TCM.
Kickdown Switch (where fitted)
Kickdown is intended to provide maximum vehicle acceleration , via the appropriate downshift(s), when the operator uses
full throttle. A kickdown switch provides an electrical signal to the TCM wh en the accelerator pedal is fully pressed. The
switch is normally open, connected to vehicle ground. Should the switch fail the TCM will detect kickdown using the
accelerator pedal position.
Throttle Pedal Stop (where fitted)
This component, used where the kickdown switch is not fitted, limits throttle pedal travel .in the same way. The kickdown
feature is retained, but is controlled by throttle position only. The pedal stop must be set, using the PDU, in the same way
as the kickdown switch to optimize performance.
Mode Selection Switch
The mode selection switch is a two position switch indicati ng to the TCM the current performance mode selected by the
driver. The switch generates a tw o-bit digital input to the TCM.
Rotary Position Switch
The rotary position switch detects the position of the transmis sion selector shaft. The switch is supplied as part of a new
transmission assembly, mounted on the transmission body. The swit ch is used to indicate to the TCM the six positions of the shaft: Park, Reverse, Neutral, Drive, Third and Second. The switch provides a four-bit input to the TCM.
Drive to Fourth Switch
Detects the movement of the selector lever from Drive to Fourth position. The selector cable, and therefore the transmission selector shaft, does not move as the lever is operated between these two positions. The switch is located within the 'J-gate'
assembly, producing a digital output to indicate to the TCM that the lever has moved from D to 4 .
Serial Communications Interfaces

Page 1275 of 2490

Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Diagnostic Strategy
Diagnosis and Testing
Quick Reference Fault Chart
Quick Reference Fault Chart
Special Tool(s)

Digital multimeter

Generic scantool
SymptomPossible SourcesAction
Normal transmission
operation but fault codes
stored• NOTE: If P0706 is logged ignore P0742
Output speed sensor circuit fault
TCM faulty
ABS system fault (this code may log er roneously following an ABS problem)
Position switch and D to 4 switch circuit fault
P R 4 circuit fault

*
*
*
*
*
GO to
P0721 GO to
P1603 GO to
P0742
*
*
*
Sport mode will not selectMode switch circuit fault
*GO to
P0790
*
Mode switch state lamp not
workingMode switch supply
Mode switch circuit fault
*
*GO to
P0790
*
Poor, or reduced shift
qualityPresence of EMS faults
(may affect the accuracy of the torque signal)
*GO to EMS *
Transmission temperature sensor circuit
*GO to
P0710
*
Out of sequence shiftOutput / input speed sensor circuit fault
Mechanical fault (check all other operations)
*
*GO to
P1731
*
No torque converter lock-
upP R 4 circuit fault
*GO to
P0743
*
Mechanical fault, should P R 4 be OK
*GO to
P0741
*
Harsh shifts, engine stalling (torque converter stuck on)P R 4 circuit fault
Mechanical fault, should P R 4 be OK
*
*GO to
P0742
*
Default to 4th gearSolenoid / pressure regulator supply from TCM
*GO to
P0702
*
• NOTE: If the code logs wh
en 3rd is selected, then the D to 4 switch is the most probable cause If the code logs when D is selected fro m the LH side of the gate,
then check selector cable adjustment
'J gate' or selector ca ble out of adjustment
D to 4th switch
Rotary position switch circuit
*
*
*GO to
P0706
*
Input speed sensor circuit fault
Input speed sensor faulty
*
*GO to
P0715
*
Solenoid #1 circuit fault
*GO to
P0753
*
Solenoid #2 circuit fault
*GO to
*

Page 1277 of 2490

DTC P1745 Pressure regulator 1 malfunctionHarness fault
Pressure regulator open circuit
Pressure regulator short
Connector pins(s) bent, loose or corroded
*
*
*
*GO to Pinpoint
Test D
*
DTC P1746 Pressure regulator 2 malfunctionHarness fault
Pressure regulator open circuit
Pressure regulator short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test D
*
DTC P1747 Pressure regulator 3 malfunctionHarness fault
Pressure regulator open circuit
Pressure regulator short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test D
*
DTC P0743 Torque converter clutch system
electricalHarness fault
Pressure regulator open circuit
Pressure regulator short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test D
*
DTC P1748 Pressure regulator 5 malfunctionHarness fault
Pressure regulator open circuit
Pressure regulator short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test D
*
DTC P0721 Output / turbine speed sensor circuit
malfunction• NOTE: This DTC is non OBDII but is included for
reference to P1720
Output speed sensor signal faulty
Harness fault
Connector pins(s) bent , loose or corroded
Damaged harness screen
*
*
*
*GO to Pinpoint
Test E
*
DTC P1720 Loss of output speed and wheel
speed informationAs P0721
ABS fault
*
*GO to Pinpoint
Test E
*
DTC P0715 Input / turbine speed sensor circuit
malfunctionInput speed sensor signal faulty
Harness fault
Connector pins(s) bent
, loose or corroded
Damaged harness screen
*
*
*
*GO to Pinpoint
Test F
*
DTC P1722 Stall speedOutput speed sensor signal faulty
Harness fault
Connector pins(s) bent
, loose or corroded
TCM failure
Transmission mechanical fault
*
*
*
*
*GO to Pinpoint
Test G
*
DTC P1726 Engine overspeed malfunctionTransmission mechanical fault
*GO to Pinpoint
Test H
*
DTC P1730 Gear control malfunction 2,3,5,Input speed sensor signal faulty
Output speed sensor signal faulty
Harness fault
Connector pins(s) bent
, loose or corroded
TCM failure
Transmission mechanical fault
*
*
*
*
*
*GO to Pinpoint
Test I
*
DTC P1734 Gear control malfunction 4Input speed sensor signal faulty
Output speed sensor signal faulty
Harness fault
Connector pins(s) bent
, loose or corroded
TCM failure
Transmission mechanical fault
*
*
*
*
*
*GO to Pinpoint
Test I
*
DTC P1779 Load control malfunctionInput speed sensor signal faulty
Output speed sensor signal faulty
Harness fault
Connector pins(s) bent
, loose or corroded
TCM failure
Transmission mechanical fault
*
*
*
*
*
*GO to Pinpoint
Test I
*
DTC P1603 EEPROM malfunctionSee Monitoring Procedure
*GO to Pinpoint
Test J
*
DTC P1605 TCM checksum failureSee Monitoring Procedure
*GO to Pinpoint
Test J
*
DTC P1608 Watchdog malfunctionSee Monitoring Procedure
*GO to Pinpoint
Test J
*
DTC P1793 Ignition supply malfunction >16 < 7
voltsBattery charging system fault
Harness fault
Connector loose or corroded
*
*
*GO to Pinpoint
Test K
*

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