LAND ROVER FRELANDER 2 2006 Repair Manual

St age 1:
St age 2:
St age 1:
St age 2: 11. CAUTION: Make s ure t hat new s ubframe bolt s
are ins tal led.
• NOTE: Inst all but do not ful ly t ighten the front
s ubframe mounti ng bolt s.
Inst all t he front subframe.
T orque: Support bracket bolt s 25 Nm Subframe bol ts
140 Nm 240°11.
12. CAUTION: Make s ure t hat new bolt s are
i ns t alled.
• NOTE: Inst all but do not ful ly t ighten the rear
s ubframe mounti ng bolt s.
Inst all t he s ubframe cross -brace.
T orque: Cros s brace bolt s 45 Nm Subframe bol ts
140 Nm 240°12.
Inst all t he fuel li ne.
13. Secure t he downpi pe cat alyt ic converter.
14.

Connect t he s teeri ng gear press ure li nes .
T orque: 25 Nm 15.
Secure t he power s t eering lines .
16. Inst all t he lower s upport ins ul ator.
T orque: 110 Nm 17.
18. W ARNING: Make sure t hat a new lower arm
ball joi nt nut is i ns t alled. CAUTION: Make s ure that t he bal l joi nt bal l does
not rot ate.
Inst all t he lower arm ball joi nt
T orque: 110 Nm 18.

19. W ARNING: Make sure t hat new nut s are
i ns t alled.
Connect t he ti e-rod end ball joi nts .
T orque: 80 Nm 19.
20. W ARNING: Make sure t hat new nut s are
i ns t alled. CAUTION: Make s ure that t he bal l joi nt bal l does
not rot ate.
Connect both front s t abi li zer bar li nks to the s t abi li zer
bar.
T orque: 55 Nm 20.
21.
NOTE: RH i llus t rati on s hown, LH is s imil ar.
Inst all t he LH fender s pl ash s hi eld ext ens ion panel.
21.
Inst all t he front wheel s and ti res .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
22. Inst all t he towi ng eye cover.
T orque: Bumper cover securi ng bol ts 10 Nm 23.
Secure and connect the sel ect or lever cable.
24.

Inst all t he engi ne mount bracket .
T orque: 90 Nm 25.
Inst all t he eart h s trap.
T orque: 25 Nm 26.
Inst all t he LH engine mount.
T orque: 175 Nm 27.
28. W ARNING: Make sure t hat new nut s are
i ns t alled.
Inst all t he bracket .
T orque: M12 80 Nm M8
25 Nm 28.

Remove t he engi ne s upport .
29.
Inst all t he s tart er mot or.
Refer t o: Start er Motor (303-06B Starti ng Sys t em - TD4 2.2L Dies el,
Removal and Ins tall ati on).
30.
Inst all t he bat t ery t ray.
Refer t o: Bat t ery Tray (414-01 Bat tery, Mount ing and Cables ,
Removal and Ins tall ati on).
31. 32. W ARNING: Make sure t hat a new s teeri ng
column flexibl e coupl ing bolt i s ins t al led.
Connect t he s teeri ng col umn t o t he s teeri ng gear.
T orque: 25 Nm 32.
33. CAUTION: Make s ure t here is s ufficient power st eeri ng fl ui d
i n the res ervoir before s tarti ng engi ne. Fail ure t o follow thi s
i ns t ructi on may resul t in damage t o t he vehi cl e.
Fil l the t rans mi ss ion wit h fluid.
Refer t o: Transmis s ion Flui d Drai n and Refi ll - TD4 2.2L Dies el (307-01 Automat ic Trans mi s si on/Trans axl e, General Procedures ).
33.
Refi ll and bleed t he power st eeri ng.
Refer t o: Power St eering Sys tem Bleeding (211-00 St eering Sys tem -
General Informat ion, General Procedures ).
34.
If a new component i s t o be ins t al led, configure usi ng Land Rover
approved diagnos t ic equipment .
35.

Publi s hed: 11-May-2011
Transmission/Transaxle Cooling -
Torque SpecificationsDescriptionNmlb-ft
Trans mi ss ion fl ui d cool er bol t107

Publi s hed: 11-May-2011
Transmission/Transaxle Cooling - Transmission Cooling
Des cript ion and Operat ion
COMPONENT LOCATION - STANDARD CLIMATE
ItemPart NumberDescription
1-Transmis s ion fluid cooler
COMPONENT LOCATION - HOT CLIMATE

ItemPart NumberDescription
1-Air blas t transmis s ion cool er2-Engi ne coolant t rans mis s ion cooler
OVERVIEW
The AW F21 t rans mis s ion us es an external flui d cool er t o reduce t he t emperature of the trans mi s si on fl uid.
In s tandard cli mat e market s a plat e t ype cooler i s us ed and uses engine coolant t o reduce the fl ui d t emperature.
In hot cl imat e market s , an air blas t cool er is us ed in addi ti on to the pl ate t ype cool er us ed on s t andard climate vehicles .This provi des addit ional cool ing for the hi gher ambient t emperatures experienced i n t hes e countries .
COOLER - STANDARD CLIMATE

ItemPart NumberDescription
1-Engine coolant inlet2-Trans mi ss ion fl ui d pipe - to trans mi ss i on
3-Trans mi ss ion fl ui d pipe - from t rans mis s ion
4-Engine coolant out let5-Trans mi ss ion cooler
The t ransmis s ion fluid cooler i s att ached t o t he Left Hand (LH) end of the radi ator. The fl ui d cool er is an al uminum hous ingcompris i ng louvred fins and pl at es . The pl ates al low a cross -fl ow of t ransmis s ion fluid and engi ne cool ant t hrough t hecool er. The plat es are i mmersed in engine coolant from the 'col d' s ide of t he radi ator which provi des cooli ng of thet ransmis s ion fluid by the temperat ure di fferenti al bet ween the trans mi ss i on fl uid and t he engine cool ant.
The engi ne cool ing s ys tem has a low temperature zone in t he t op thi rd of t he radi at or. The engine coolant fl ow t hrought hi s s ect ion of t he radi at or is res tricted by the t rans mi ss ion fl ui d cool er. Therefore t he engi ne cool ant has a s lower fl owrat e acros s t he cool ing t ubes of t his s ecti on of the radiator. Thi s cool s t he engi ne cool ant more t han the lower part of theradi at or and cons equent ly provi des increased cooli ng of the t rans mi ss i on fl ui d.
Fluid is s upplied from t he t ransmis s ion fluid pump int o t he lower connecti on of the cooler. Aft er pas s ing t hrough thecool er, t he fl uid pas ses out of t he upper connecti on and is ret urned t o transmis s ion fluid pan.
COOLER - HOT CLIMATE

ItemPart NumberDescription
1-Engine coolant inlet2-Engine coolant out let (hidden)
3-Trans mi ss ion coolant t rans mis s ion cooler
4-Trans mi ss ion fl ui d pipe - to trans mi ss i on5-Trans mi ss ion fl ui d pipe - from t rans mis s ion
6-Trans mi ss ion ai r blas t cool er
In hot cl imat e market s , the t rans mi ss ion fl ui d cool ing s ys tem uses the s ame cooler as t he s tandard cli mat e s ys t em, butwit h an addit ional air blas t cool er locat ed i n front the radiator and t he Air Conditioning (A/C) condens er.
The operati on of the flui d cool er is as des cribed for the s t andard climate cooler. The ai r blas t cooler compri s es 2 endt anks , int erconnected wi th hol low pl ates . The plat es al low trans mi s si on fl uid t o flow from one end t ank to the ot her, wi tht he air fl owing over the pl ates cooling the flui d as it pas s es through t he cooler.
The t ransmis s ion fluid out put from t he t rans mis s ion pump is s pli t bet ween t he s tandard cli mate cool er and t he air bl as tcool er. Some of t he transmis s ion fluid from t he t ransmis s ion pump i s divert ed i nt o the air bl as t cooler. The flui d fl owst hrough plates i n t he cool er and the ai r flow over t he plat es removes t he heat from t he fl ui d. The fl ui d i s then di rectedback to a tee connect ion wi th the flui d pipe t o t he s tandard cl imat e cool er and is then ret urned t o t he transmis s ion.