LAND ROVER FRELANDER 2 2006 Repair Manual

• NOTE: Make sure t hat the s pring axle is correct ly located into t he roof opening panel frame.
6. Inst all the roof ope ning panel blind t o t he frame.
6.
7. Inst all the roof ope ning panel blind s liders to t he runners.
1. Push the roof ope ning panel blind right -hand slider in t o the runner.2. Inst all t he left -hand s lider clockwise t o t he runner.
7.
8. Open the roof opening panel blind and check for corre ct operati on.8.

Publi s hed: 11-May-2011
Roof Opening Panel - Motor Synchronization
General Procedures
1.
Set the i gni ti on t o the ON pos it ion.
W i th the roof opening panel cl osed, pres s and hold thefront of t he roof opening panel s wi tch unt il the roofopeni ng panel has moved to the ti lt ed open pos it ion.
Release the roof opening panel s wit ch.
2.
Pres s t he front of t he roof opening panel s wi tch.
Aft er 20 s econds the roof opening panel wil l begi n t omove.
Keep the front of t he roof openi ng panel s wit ch pres s edunt il t he roof opening panel have fully opened, thencl osed.
3.
Once the open/clos e cycl e has complet ed and the roofopeni ng panel has s topped moving, rel eas e t he s wit ch.
The roof openi ng panel i s now s ynchronized.
The roof openi ng panel can now be operat ed as normal .

Publi s hed: 11-May-2011
Roof Opening Panel - Roof Opening Panel
Removal and Inst all ati on
Removal
• CAUTIO NS:
Prot ect the s urroundi ng pai ntwork t o avoi d damage.
Prot ect the s urroundi ng trim t o avoi d damage.
Remove t he rear s ect ion of t he roof mouldi ng.Remove t he 2 cli ps .W orking from the rear end, careful ly releas e t hemouldi ng.
1.
Remove t he front secti on of the roof moulding.W orking from the rear end, careful ly releas e t hemouldi ng.Releas e t he 2 cli ps .
2.
Repeat s t eps 1 and 2 for the ot her si de.3.

Part ial ly open t he roof openi ng panel glas s for access .4.
Remove t he headl iner.
Refer t o: Headl iner - Vehi cl es W i th: Ti lt ing Roof Openi ng Panel(501-05 Int eri or Trim and Ornament ati on, Removal and Ins tal lati on).
5.
Di sconnect t he drain tubes .6.
Releas e t he roof openi ng panel t ethers .7.

8. W ARNING: W ear safety goggles and prot ecti vegloves .
• CAUTIONS:
Protect the s urroundi ng paintwork t o avoi ddamage.
Protect the s urroundi ng t rim t o avoid damage.
If t he origi nal roof opening panel is t o bei ns t alled, t ake care not to damage t he l ocat ing pegs.
• NOTE: This st ep requires t he aid of anothert echnician.
Feed the gl azi ng wi re t hrough t he roof openi ngpanel s ealant t o the ins ide of t he vehi cl e.W orking i n a count er clockwi se direct ion, cut t hes ealant upt o t he front locati ng peg.
8.
9. CAUTION: If t he original roof openi ng panel i s tobe ins t al led, t ake care not to damage t he l ocati ng pegs.
• NOTE: This s t ep requires the ai d of anot her techni cian.
W orki ng in a clockwi s e direct ion, cut t he s ealantupto t he front locati ng peg.
9.
Clos e t he roof opening panel gl ass .10.
11. CAUTION: Do not l ift the roof opening panel by the bl inds .
• NOTE: This st ep requires t he aid of another t echnician.
W it h ass i st ance, remove the roof opening panel ass embly.
11.

Carefully remove t he s eal ant from t he body to
l eave a smoot h s urface. 12.
13.
NOTE: Note t he l ocat ion of t he rubber spacers .
Remove t he 12 rubber s pacers . Carefully remove t he s eal ant from t he roof
openi ng panel t o l eave a smoot h s urface. 13.
14.
NOTE: Do not dis ass emble further if t he component
i s removed for acces s onl y.
Remove t he roof openi ng panel mot or.
14.
Installation Inst all t he roof openi ng panel mot or.
T orque: 2.5 Nm 1.
2. CAUTION: Make s ure that the surface is cl ean and free of
foreign mat eri al.
Apply primer of t he correct s pecificati on t o the sealant face
on t he body and allow to cure. 2.

3. CAUTION: Make s ure that the surface is cl ean and free of
foreign mat eri al.
Apply primer of t he correct s pecificati on t o the sealant face
on t he roof opening panel and al low t o cure. 3.
Inst all new rubber s pacers to the roof opening panel. 4.
Fit a pre-cut nozzl e t o the sealer cart ri dge, remove the lid,
s hake out t he crys tal s and fi t the cartridge t o t he appl icator
gun. 5.

Apply a cont inuous bead of s ealant to the body. Apply addit ional seal ant t o t he body fl anges .6.
W it h ass i st ance, i ns t all the roof openi ng panel as sembl y. Light ly pres s t he roof opening panel as s embly t o s eat the
s ealant. 7.
Connect t he drain tubes . 8.
Tes t the s ealant for l eaks , appl y addit ional s ealant if
neces s ary. If wat er is us ed, allow s eal ant t o dry before
t est ing. Spray wat er around the roof opening panel ass embly
and check for leaks. Mark any area t hat leaks. Dry t he
as sembl y and s eal ant then apply addit ional seal ant . 9.
Secure t he roof openi ng panel t ethers .
T orque: 4 Nm 10.
Inst all t he headl iner.
Refer t o: Headl iner - Vehi cl es W i th: Ti lt ing Roof Openi ng Panel (501-05 Int eri or Trim and Ornament ati on, Removal and Ins tal lati on).
11.
12. CAUTIONS: Make s ure that t he s urface i s clean and free of foreign
mat eri al .
12.

Ext reme cl eanli ness must be exerci sed when handli ng t hi scomponent .
Inst all t he roof mouldi ngs .Spirit wi pe the body mat ing face.Remove t he prot ect ive t ape.Ali gn t he cl ips .Ali gn and s ecure t he mouldings .

Publi s hed: 11-May-2011
Roof Opening Panel - Roof Opening Panel Glass
Removal and Inst all ati on
Removal
1. NOTE: Left-hand s hown, right-hand s imi lar.
Apply s t ri ps of maski ng tape t o t he front edgeof t he fi xed rear glas s to prevent damage whenl ift ing the gl as s panel.
1.
2. NOTE: Thi s s tep requires the ai d of anot hert echnician.
Di sable the one-touch operati on.Open t he roof panel , whil e t he roof openi ngpanel i s moving remove fus e F10.Replace fus e F10 and make s ure the roofopeni ng panel funct ions wi thout the one-touchoperat ion.
2.
Open t he roof openi ng panel bl ind.3.
Full y open the roof opening panel glas s.4.

5. NOTE: Left-hand s hown, right-hand s imi lar.
Remove t he roof openi ng panel glas s guidel ocators .Remove t he Torx s crew (TX15).Apply press ure downwards (1) and s li de forward(2) and then remove the gui de locat or (3).Repeat t he operat ion for the ot her s i de.
5.
6. CAUTION: Do not rais e t he front end of t he roofopeni ng panel gl as s by more t han 100 mm wit h t he rearend l ocated as damage may occur.
• NOTE: This will releas e the front of t he glas s panel .
Clos e t he roof opening panel gl ass to 85 mmand apply upwards press ure to releas e t he frontof t he glas s.
6.