LAND ROVER FRELANDER 2 2006 Repair Manual

Us ing a s ui table tool, remove t he throt t le valve.4.
Us ing a s ui table tool, remove t he act ive ondemand coupl ing s ensor.
5.
Installation
Inst all t he new gasket .1.

Inst all t he cupped was her t o t he s ensor wi th theconvex s ide agai ns t t he s ens or.2.
3. CAUTIONS:
The t hrot tl e valve and s ensor mus t be i ns t alledt o t he act ive on-demand coupli ng modul e before t heas sembl y is ins tal led t o t he act ive on-demand coupli ng.Fail ure t o fol low thi s ins truct ion may res ult i n damaget o t he vehi cl e.
Make s ure the component is ali gned as s hown.
Inst all t he s ens or and washer as sembl y.
3.

Inst all t he new t hrott le val ve.
4. 5.
NOTE: Lubricate the O-ri ng s eal .
Inst all t he act ive on-demand coupli ng modul e.
T orque: 6 Nm 5.
Connect t he electrical connect ors .
6.

Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Active On-Demand Coupling Oil Pump
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e t he vehicle on the l ift.
1.
Remove t he dri ve pi nion flange.
Refer t o: Dri ve Pinion Fl ange (205-02 Rear Dri ve Axl e/Di fferenti al,Removal and Ins tall ati on).
2.
3.
4. CAUTIONS:
Be prepared t o collect es caping oi l.
Make s ure that t he area around the component i sclean and free of foreign materi al.
Di scard the O-ring s eals .
4.
Installation
1. CAUTION: Only use the s peci fi ed mat erial t o lubricate t hes eals .
Lubricat e the O-ring s eals .
Refer t o: Specificati ons (205-02 Rear Drive Axle/Different ial,Speci fi cat ions ).
1.
Inst all t he new O-ri ng s eal s.2.
3. CAUTION: Make s ure that the area around t he component isclean and free of foreign materi al.
Inst all t he oil pump.
3.

T orque:
6 Nm Connect t he electrical connect or.
4.
Inst all t he dri ve fl ange.
Refer t o: Dri ve Pinion Fl ange (205-02 Rear Dri ve Axl e/Di fferenti al,
Removal and Ins tall ati on).
5.
Check and top-up the acti ve on-demand coupl ing fluid level.
Refer t o: Act ive On-Demand Coupl ing Fi lli ng (205-02 Rear Drive
Axle/Different ial, General Procedures).
6.

Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Active On-Demand Coupling Drive Pinion Seal
Removal and Inst all ati on
Special T ool(s) 100-012
Sl ide Hammer 205-862-1
Inst all er, Acti ve On-demand Pini on Seal 308-529
Remover, Seals
Removal 1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e t he vehicle on the l ift.
1.
Remove t he different ial dri ve fl ange.
Refer t o: Dri ve Pinion Fl ange (205-02 Rear Dri ve Axl e/Di fferenti al,
Removal and Ins tall ati on).
2. Carefully remove and dis card t he pini on oil s eal .
Speci al Tool (s ): 308-529 ,
100-012 3.
Installation 1. CAUTION: Only use the s peci fi ed mat erial t o lubricate t he
s eals .
1.

Lubricat e the oi l s eal .
Refer t o: Specificati ons (205-02 Rear Drive Axle/Different ial,
Speci fi cat ions ).
Us ing t he s peci al t ool, i ns t all a new oi l seal.
Speci al Tool (s ): 205-862-1 Tap i n the seal unti l the head of t he drift is
agains t the act ive on-demand coupl ing hous ing. 2.
Inst all t he different ial dri ve fl ange.
Refer t o: Dri ve Pinion Fl ange (205-02 Rear Dri ve Axl e/Di fferenti al,
Removal and Ins tall ati on).
3.
Inst all t he exhaus t sys t em.
Refer t o: Exhaus t Sys t em (309-00B Exhaus t Sys t em - TD4 2.2L
Di es el, Removal and Ins tal lat ion).
4.

Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Differential Case
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he LH rear wheel and ti re.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
W it h ass i st ance, remove the rear muffler.
Refer t o: Exhaus t Sys t em (309-00A Exhaus t Sys t em - I6 3.2L Pet rol ,Removal and Ins tall ati on).
3.
4. W ARNING: Do not lever the driveshaft joint s t orel ease from t he power trans fer unit or t he reardifferent ial flanges .
• CAUTIONS:
Mark t he components to ai d ins t al lat ion.
Make s ure that t he dri ves haft i s s upport ed wi ths uit abl e ret aini ng st raps .
Di scard the bolt s .
4.
5.

6.
Remove t he LH rear halfs haft.
Refer t o: Rear Hal fs haft LH (205-05 Rear Dri ve Halfs haft s , Removaland Inst all at ion).
7.
Us ing a transmis si on jack, s upport t he different ial case.8.
9. CAUTION: Mark the component s t o aidi ns t allat ion.
Di scard the bolt s .
9.
10. CAUTION: Mark the component s t o aidi ns t allat ion.
Di scard the bolt s .
10.

Carefully releas e t he RH i nboard halfs haft joint fromt he different ial and ti e as ide.11.
12.
Carefully lower and remove t he different ial case.13.
14. NOTE: Do not dis ass emble further if t he componenti s removed for acces s onl y.14.