LAND ROVER FRELANDER 2 2006 Repair Manual

15.
Installation 1. CAUTION: Make s ure that the area around t he component is
clean and free of foreign materi al.
Inst all a new O-ring s eal to the acti ve on-demand coupl ing.
1.
2. CAUTIONS: Make s ure that t he area around the component i s clean and
free of foreign mat eri al. Make s ure that new bolt s are ins t al led.
Ali gn t he act ive on-demand coupli ng to the di fferenti al and t ight en
t he bolt s.
T orque: 24 Nm 2.
Inst all t he rear different ial s upport bracket .
T orque: 35 Nm 3.
Us ing a transmis si on jack, carefull y rai s e the as s embly.
4.
Connect t he different ial breather l ines.
5.
Secure t he RH i nner halfs haft joi nt t o t he different ial .
6.
7. CAUTIONS: Make s ure that t he ins tal lat ion marks are al igned.
Make s ure that new bolt s are ins t al led.
Inst all t he rear different ial front bus h retai ni ng bolt s.
T orque: 175 Nm 7.
8. CAUTIONS: Make s ure that t he ins tal lat ion marks are al igned.
Make s ure that new bolt s are ins t al led.
8.

Inst all t he rear different ial rear bus h ret aining bol ts .
T orque: 110 Nm Inst all t he LH halfshaft.
Refer t o: Rear Hal fs haft LH (205-05 Rear Dri ve Halfs haft s , Removal
and Inst all at ion).
9.
Connect t he Act ive On-demand Coupl ing modul e electrical connect or.
10.
Inst all t he dri ves haft rear s upport bracket .
T orque: 35 Nm 11.
12. CAUTION: Make s ure t hat new bol ts are
ins tal led.
Connect the drives haft t o the rear fl ange.
T orque: 40 Nm 12.
Inst all t he rear muffler.
Refer t o: Exhaus t Sys t em (309-00A Exhaus t Sys t em - I6 3.2L Pet rol ,
Removal and Ins tall ati on).
13.
Inst all t he LH rear wheel and ti re.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
14.
Check and top-up the acti ve on-demand coupl ing fluid level.
Refer t o: Act ive On-Demand Coupl ing Fi lli ng (205-02 Rear Drive
Axle/Different ial, General Procedures).
15.
Fil l the di fferenti al cas e wit h flui d.
Refer t o: Different ial Drai ni ng and Fil ling (205-02 Rear Drive
Axle/Different ial, General Procedures).
16.

Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Differential Support Insulator
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he exhaus t sys t em.
Refer t o: Exhaus t Sys t em (309-00A Exhaus t Sys t em - I6 3.2L Pet rol ,
Removal and Ins tall ati on).
2.
3. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Support the rear different ial usi ng a t rans mis s ion jack.
3. 4. CAUTION: Mark the component s t o aid
i ns t allat ion.
Di scard the bolt s . 4.
5.
Installation Inst all t he rear different ial ins ulat or t o t he rear di fferenti al .
T orque: 35 Nm 1.
2. CAUTIONS: Make s ure that new bolt s are ins t al led.
2.

Make s ure that t he ins tal lat ion marks are al igned.
Inst all t he rear different ial front bus h retai ni ng bolt s.
T orque: 175 Nm Inst all t he exhaus t sys t em.
Refer t o: Exhaus t Sys t em (309-00A Exhaus t Sys t em - I6 3.2L Pet rol ,
Removal and Ins tall ati on).
3.

Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Differential Front Bushing
Removal and Inst all ati on
Special T ool(s)
205-860-01Remover, Di fferenti al Bus hing
205-860-02Remover, Di fferenti al Bus hing
205-860-03Inst all er, Different ial Bus hing
205-860-04Inst all er, Different ial Bus hing
205-860-09Inst all er, Different ial Bus hing
205-860-10Spacer, Different ial Bushi ng
LR-121Hydrauli c Cyli nder 10t

Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove both rear wheel s and t ires .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
2.
Remove t he rear different ial.
Refer t o: Different ial Case (205-02 Rear Drive Axle/Different ial,
Removal and Ins tall ati on).
3. 4.
CAUTIONS: Mark t he components to ai d ins t al lat ion.
Not e t he fi tt ed pos it ion of t he component prior t o
removal .
Us ing t he s peci al t ools , remove t he bus hi ng.
Speci al Tool (s ): 205-860-01 ,
205-860-02 ,
205-860-10 ,
LR-121 4.
Installation Us ing t he s peci al t ool, compres s t he bus hing.
Speci al Tool (s ): 205-860-09 ,
205-860-04 ,
LR-121 1.
2. CAUTION: Make s ure the correct s peci al tool is
us ed to ins tal l the bus hings to the correct dept h.
• NOTE: Make s ure that t hes e component s are ins tal led
t o t he not ed removal pos it ion.
Us ing t he s peci al t ool, i ns t all the bus hing.
Speci al Tool (s ): 205-860-10 ,
205-860-01 ,
205-860-04 ,
205-860-03 ,
LR-121 2.
Inst all t he rear different ial.
Refer t o: Different ial Case (205-02 Rear Drive Axle/Different ial,
Removal and Ins tall ati on).
3.
Inst all t he rear wheels and t ires.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
4.

Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Differential Rear Bushing
Removal and Inst all ati on
Special T ool(s)
205-860-09Inst all er, Different ial Bus hing
205-861-01Remover, Di fferenti al Bus hing
205-861-02Remover/Ins t al ler, Different ial Bus hing
205-861-03Inst all er, Different ial Bus hing
205-861-04Inst all er, Different ial Bus hing
205-861-05Inst all er, Different ial Bus hing
LR-121Hydrauli c Cyli nder 10t

Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove both rear wheel s and t ires .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
2.
Remove t he rear different ial.
Refer t o: Different ial Case (205-02 Rear Drive Axle/Different ial,
Removal and Ins tall ati on).
3. Take note of t he fit ted pos it ion of t he rear bushi ngs .
The RH bus hing s l ot i s pos it ioned verti cal ly and t he LH
bus hi ng s lot is pos i ti oned horizont all y.
4. 5. CAUTION: Not e the fi tt ed posi ti on of the
component pri or to removal.
Us ing t he s peci al t ool, remove the bus hing.
Speci al Tool (s ): 205-861-01 ,
205-861-02 ,
LR-121 5.
Installation

1. CAUTION: Only use the s peci fi ed s pecial t ool .
Us ing t he s peci al t ool, compres s t he bus hing.
Speci al Tool (s ): 205-860-09 ,
205-861-05 ,
LR-121 1.
2. CAUTION: Make s ure the correct s peci al tool is
us ed to ins tal l the bus hings to the correct dept h.
• NOTE: Make s ure that t hes e component s are ins tal led
t o t he not ed removal pos it ion.
Us ing t he s peci al t ool, i ns t all the bus hing, making s ure
t he s lot on t he RH bus hing i s pos i ti oned verti call y and
t he s lot on t he LH bus hi ng is pos it ioned hori zont all y.
Speci al Tool (s ): LR-121 ,
205-861-04 ,
205-861-03 ,
205-861-05 2.
Inst all t he rear different ial.
Refer t o: Different ial Case (205-02 Rear Drive Axle/Different ial,
Removal and Ins tall ati on).
3.
Inst all t he rear wheels and t ires.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
4.

Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Drive Pinion Flange
Removal and Inst all ati on
Special T ool(s)
205-053Ret ai ner, Drive Flange
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he exhaus t sys t em.
Refer t o: Exhaus t Sys t em (309-00A Exhaus t Sys t em - I6 3.2L Pet rol ,Removal and Ins tall ati on).
2.
3. W ARNING: Do not lever the driveshaft joint s t orel ease from t he power trans fer unit or t he reardifferent ial flanges .
CAUTION: Mark t he components t o ai di ns t allat ion.
Di scard the bolt s .
3.
4. CAUTION: Make s ure that the drives haft iss upported wit h s ui tabl e ret aining s t raps .4.