LAND ROVER FRELANDER 2 2006 Repair Manual

Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Drive Pinion Seal
Removal and Inst all ati on
Special T ool(s)
100-012Sl ide Hammer
205-865Inst all er, Different ial Pini on Seal
303-538Remover/Ins t al ler, Cranks haft Oi l Seal
308-615Remover, Seals
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he act ive on-demand coupli ng.
Refer t o: Act ive On-Demand Coupl ing (205-02 Rear Dri veAxle/Different ial, Removal and Ins tal lati on).
2.

3.
CAUTIONS: Take extra care not t o damage t he edges of t he
component . Take extra care not t o damage t he mati ng faces .
Us ing t he s peci al t ool, punch a hole i n t he oil s eal s
outer edge.
Speci al Tool (s ): 303-538 3.
4.
CAUTIONS: Take extra care not t o damage t he mati ng faces .
Be prepared t o collect es caping oi l.
Us ing t he s peci al t ools and a sel f tapping s crew,
remove the oi l seal.
Speci al Tool (s ): 308-615 ,
100-012 4.
Installation 1.
CAUTIONS: Take extra care not t o damage t he s eal .
Make s ure that t he area around the component i s
clean and free of foreign materi al.
Us ing t he s peci al t ool, i ns t all the new dri ve pinion s eal.
Speci al Tool (s ): 205-865 1.
Inst all t he act ive on-demand coupli ng.
Refer t o: Act ive On-Demand Coupl ing (205-02 Rear Dri ve
Axle/Different ial, Removal and Ins tal lati on).
2.
Check and top-up the di fferenti al cas e.
Refer t o: Different ial Drai ni ng and Fil ling (205-02 Rear Drive
Axle/Different ial, General Procedures).
3.

Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Rear Halfshaft Seal
Removal and Inst all ati on
Special T ool(s) 205-863
Inst all er, Halfs haft Seal
Removal 1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
2.
Remove t he hal fs haft .
Refer t o: Rear Hal fs haft LH (205-05 Rear Dri ve Halfs haft s , Removal
and Inst all at ion).
3. 4.
CAUTIONS: Take extra care not t o damage t he mati ng faces .
Take extra care not t o damage t he edges of t he
component .
4.
Installation 1.
CAUTIONS: Make s ure that t he s eal i s correctl y l ocated.
Take extra care not t o damage t he s eal .
Us ing t he s peci al t ool, i ns t all a new rear hal fs haft oil
s eal.
Speci al Tool (s ): 205-863 1.

Inst all t he hal fs haft .
Refer t o: Rear Hal fs haft LH (205-05 Rear Dri ve Halfs haft s , Removaland Inst all at ion).
2.
Inst all t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
3.

Publi s hed: 11-May-2011
Front Drive Axle/Differential - Front Drive Axle and Differential
Des cript ion and Operat ion
For addit ional informat ion, refer t o: Trans mis s ion Des cri pt ion (307-01 Aut omati c Trans mis s ion/Trans axle, Des cript ion andOperat ion).
For addit ional informat ion, refer t o: Manual Trans mi ss i on and Clutch (308-00 Manual Transmis s ion/Trans axle and Cl ut ch -General Informat ion, Descri pti on and Operat ion).

Publi s hed: 11-May-2011
Front Drive Axle/Differential - Front Drive Axle
Diagnosi s and Tes ti ng
For addit ional informat ion.
REFER to: Driveli ne Sys t em (205-00 Driveline Sys tem - General Informat ion, Diagnosi s and Test ing).

Publi s hed: 11-May-2011
Front Drive Halfshafts -
General SpecificationItemSpecification
TypeFully fl oat ing, s ol id shafts wi th inner and out er cons tant velocit y joi nts
Recommended Lubricant
ItemSpecification
Front dri ve halfshaft (auto onl y)W ei con ant i-s ei ze greas eOut board joi ntUs e greas e s upplied wit h repl acement boot ki t
Inboard joi ntUs e greas e s upplied wit h repl acement boot ki t
Torque Specifications
DescriptionNmlb-ftExtens ion s haft beari ng anchorage t o bl ock bolt s - 3.2L Pet rol4835
Extens ion s haft beari ng anchorage t o t rans mis s ion bol ts - 3.2L Petrol2518
Extens ion s haft beari ng anchorage t o bl ock bolt s - 2.2L Di es el6548Extens ion s haft beari ng anchorage t o t rans mis s ion bol ts - 2.2L Dies el2518
Front halfshaft to hub bol t*45 + 80°33 + 80°
Heat s hi eld t o beari ng anchorage107* New nuts/bolts must be fitted

Publi s hed: 11-May-2011
Front Drive Halfshafts - Front Drive Halfshafts
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription
1-Halfshaft - RH (ri ght -hand)2-Halfshaft - LH (left -hand)
OVERVIEW
Const ant Vel oci ty Joint s

ItemPart NumberDescription
A-Inner cons tant velocit y joi ntB-Out er cons t ant velocit y joi nt
Each hal fs haft compri ses a s ol id st eel shaft wit h inner and outer cons t ant velocit y joi nts . The inner joi nt is t he 't ri pode't ype wit h s pherical bus hing t o reduce s li ding resi st ance; t he s haft and inner joi nt are one as s embly.
The outer joi nt is t he 'bal l and s ocket ' type, wit h a s pli ned connecti on bet ween t he joi nt and t he s haft . The joint s arepacked wi th grease and protect ed by gai ters .
The halfshaft s are of equal lengt h to eliminate st iffnes s -related torque-st eer.
Bearing Anchorage - Di esel Deri vat ive

ItemPart NumberDescription
1-Bearing anchorage - dies el derivati veBearing Anchorage - Pet rol Deri vat ive
ItemPart NumberDescription
1-Bearing anchorage - pet rol deri vat iveAn extens ion s haft at tached to the right -hand halfshaft is s upport ed by a beari ng anchorage arrangement . The bearinganchorage on the di es el and petrol derivati ves are of different const ruct ion, each des igned t o s upport the s peci fi c engi net orque loadings .