LAND ROVER FRELANDER 2 2006 Repair Manual

9. CAUTIONS:
Be prepared t o collect es caping flui ds .
Make s ure that all openings are sealed.
9.
Left-hand drive vehicles
10. CAUTIONS:
Be prepared t o collect es caping flui ds .
Make s ure that all openings are sealed.
10.
All vehicles
11. CAUTION: The s eal i s t o be reus ed unles sdamaged.11.
12. CAUTION: The s eal i s t o be reus ed unles sdamaged.12.

Installation
All vehicles
1. CAUTION: Make s ure that the mati ng faces are cl ean and
free of foreign mat eri al.
Inst all t he brake mas ter cyli nder.
T orque: 26 Nm 1.
2. CAUTION: Make s ure that the mati ng faces are cl ean and
free of foreign mat eri al.
Inst all t he brake boost er.
T orque: 22 Nm 2.
3. CAUTION: Make s ure that the mati ng faces are cl ean and
free of foreign mat eri al.
Inst all t he brake fluid tubes.
T orque: 15 Nm 3.
Vehicles with manual transmission 4. CAUTION: Make s ure that the mati ng faces are cl ean and
free of foreign mat eri al.
Connect t he clutch flui d li ne.
4.
All vehicles Connect t he brake boost er vacuum l ine.
5.
Connect t he low brake fl uid warning i ndi cat or swit ch el ect ri cal
connector.
6.
Left-hand drive vehicles Inst all t he ECM bracket.
T orque: 10 Nm 7.
Inst all t he ECM.
8.
All vehicles Inst all t he dri ver l ower ai r bag modul e.
Refer t o: Dri ver Lower Air Bag Module (501-20B Supplemental
Res traint Sys t em, Removal and Inst all at ion).
9.
Inst all t he winds hield wiper motor and l inkage.
Refer t o: W i nds hield W i per Mot or (501-16 W ipers and W as hers ,
Removal and Ins tall ati on).
10.
Connect t he batt ery ground cable.
11.

Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
Bleed t he brake s ys tem.
Refer t o: Brake Syst em Bl eedi ng (206-00 Brake Syst em - GeneralInformat ion, General Procedures).
12.
Vehicles with manual transmission
Bleed t he clut ch sys t em.
Refer t o: Clutch Sys tem Bleeding (308-00 ManualTrans mi ss ion/Transaxle and Clut ch - General Informati on, GeneralProcedures ).
13.

Publi s hed: 11-May-2011
Power Brake Actuation - Brake Vacuum PumpI6 3.2L Petrol
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - I6 3.2L Pet rol (501-05 Int eri or Trim and
Ornament ati on, Removal and Ins tal lat ion).
2.
Remove t he bat t ery t ray.
Refer t o: Bat t ery Tray (414-01 Bat tery, Mount ing and Cables ,
Removal and Ins tall ati on).
3.
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12B Intake Ai r Dis tribut ion and Fil tering -
TD4 2.2L Dies el, Removal and Inst all ati on).
4. Remove t he A/C compress or, upper s upport bracket.
T orque: M10 45 Nm M8
25 Nm M6
10 Nm 5.
Di sconnect t he brake boost er vacuum l ine from t he brake vacuum
pump.
6.

7.
NOTE: Make s ure t hat this component is i nst all ed to
t he noted removal pos it ion.
Remove t he brake vacuum pump.
T orque: 17 Nm 7.
Installation 1. NOTE: Make s ure t hat the component i s clean, free of forei gn
mat eri al and l ubricant.
To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Power Brake Actuation - Brake Vacuum PumpTD4 2.2L Diesel
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
2.
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12B Intake Ai r Dis tribut ion and Fil tering -
TD4 2.2L Dies el, Removal and Inst all ati on).
3. T orque:
9 Nm 4.
5.

6. CAUTION: Make s ure that all openi ngs are
s ealed.
6. 7. CAUTION: The s eals are to be reus ed unles s
damaged.
T orque: 9 Nm 7.
8.
NOTE: Do not dis ass embl e further if t he component
i s removed for acces s onl y.
T orque: 9 Nm 8.
Installation 1. CAUTION: Make s ure that the mati ng faces are cl ean and
free of foreign mat eri al.
To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Anti-Lock Control -
General SpecificationItemSpecification
Syst em make / typeConti nent al Teves - MK23E1
Wheel speed sensors:MakeConti nent al Teves
Yaw rate sensor:
Make / t ypeConti nent al Teves - RSC03Locat ionCenter cons ole in front of gear shi ft
Torque SpecificationsDescriptionNmlb-ft
ABS module to mount ing bracket nuts107
Accel erometer bolt s65Brake flui d t ube uni ons1511
Front road wheel s peed sens or to wheel knuckle bol t54
Rear road wheel speed s ensor t o wheel knuckle bolt54

Publi s hed: 11-May-2011
Anti-Lock Control - Anti-Lock Control
Des cript ion and Operat ion
OVERVIEW
The anti -l ock control secti on is incorporated wit hin t he anti -l ock control - st abil it y ass i st s ecti on of the workshop manual.For addit ional informat ion, refer t o: Anti -Lock Cont rol - St abi li ty As s is t (206-09C Anti -Lock Cont rol - St abi lit y As s is t,Des cript ion and Operat ion).

1
2
Publi s hed: 11-May-2011
Anti-Lock Control - Anti-Lock Control
Diagnosi s and Tes ti ng
Principles of Operation
For a detail ed descripti on of the Ant i-lock Braking Sys t em (ABS), refer to the relevant Des cri pt ion and Operati on s ect ion i nt he works hop manual . REFER t o: Anti -Lock Cont rol - St abi li ty As s is t (206-09C Anti -Lock Cont rol - St abi lit y As s is t,Des cript ion and Operat ion).
Inspection and Verification
CAUTION: Di agnos is by s ubs ti tut ion from a donor vehicle is NO T acceptabl e. Subs ti tut ion of cont rol modules doesnot guarant ee confirmat ion of a faul t, and may als o caus e addit ional fault s i n t he vehi cl e being t est ed and/or t he donorvehi cl e.
• NOTE: Pri or to any t es ti ng or ins pect ion, the vehicle should be check for any relevant warning l amps bei ng il lumi nat ed. Ifa warning l amp is ill uminat ed, check for DTCs and refer to t he relevant DTC Index, if no warni ng lamp is i ll uminated,cont inue wi th diagnos t ic procedures below.
1. Verify t he cus t omer concern.1.
2. Vis ually ins pect for obvious s igns of damage and s ys t em i ntegri ty.
Visual InspectionMechanicalElectrical
Brake flui d levelVacuum s ys t emW heel s peed sens or ins tall ati onW heel s peed sens or ai r gapSt eering wheel rot ati on sens orAccel erometer/s ens or clus t er i nst all ati onIncorrect wheel or t ire s ize
W arning light operat ionFus esW heel s peed s ens orsConnect ors /Pi nsHarnes s esSt eering wheel rot ati on s ens orAccel eromet er/sens or cl ust erHydraul ic Control Uni t (HCU)
2.
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep3.
4. If t he caus e is not vis ually evi dent , check t he ant i-lock braking sys tem and s teering rot ati on s ens or modules forDi agnos ti c Trouble Codes (DTCs) and refer t o t he rel evant DTC Index.4.
DTC Index
• NOTE: If the control modul e or a component i s s us pect and the vehicle remains under manufacturer warrant y, refer t o theW arranty Pol icy and Procedures manual (s ect ion B1.2), or determine i f any pri or approval programme is in operat ion, pri ort o the ins tall ati on of a new module/component.
• NOTE: Generic scan t ool s may not read the codes li st ed, or may read only fi ve digit codes . Mat ch the five di git s from t hes can tool to the firs t fi ve di git s of the seven digi t code l is ted to ident ify t he faul t (t he las t t wo digi ts gi ve addi ti onalinformat ion read by the manufact urer approved diagnos t ic s ys tem).
• NOTE: W hen performing volt age or res is t ance t est s , always use a digi tal mult imeter (DMM) accurat e t o t hree deci malplaces, and wi th an up-t o-date cal ibrat ion cert ificate. W hen tes ti ng res is t ance al ways take t he res is t ance of t he DMMleads i nt o account .
• NOTE: Check and recti fy bas ic faul ts before beginni ng diagnos t ic rout ines i nvol vi ng pinpoint t es t s.
• NOTE: Ins pect connect ors for s igns of water ingres s , and pins for damage and/or corros ion.
• NOTE: If DTCs are recorded and, aft er performi ng the pi npoi nt tes ts , a fault is not present , an int ermi tt ent concern maybe t he caus e. Always check for loose connect ions and corroded terminals .
For a compl ete lis t of all Di agnos ti c Trouble Codes (DTCs) t hat could be logged on this vehicle, pleas e refer to Sect ion100-00.REFER t o: Di agnos t ic Trouble Code (DTC) Index - DTC: Ant i-Lock Braki ng Sys t em (ABS) (100-00 GeneralInformat ion, Des cript ion and Operat ion).
Pinpoint Tests
PINPOINT TEST A : BRAKE VACUU M ASSIST FU NCTION
T ESTCONDIT IONSDET AILS/RESULT S/ACT IO NS
A1: CHECK T HE BRAKE PEDAL T R AVEL WIT H T HE ENGINE OFF
Set i gnit ion s wit ch t o OFF.
Pump t he brake pedal s ix ti mes and hold firm press ure on t he pedal .
Did t he pedal t ravel decreas e and t he pedal go hard as i t was pumped?YesGO t o A2.NoCHECK the vacuum circui t to the brake boos t er. Start the engine and idle for three mi nut es, s wi tchignit ion OFF t hen repeat t he tes t. If t he pedal t ravel does not decreas e, s uspect the brake boos t er.
A2: CHECK T HE BRAKE PEDAL T R AVEL WIT H T HE ENGINE RUNNING