MAZDA MX-5 1994 Workshop Manual

INDEX s 1. Trunk lid Removal 1 Installation ....... page S-16 Adjustment ................ page S-17 2. Trunk lid lock and opener Removal / Installation ....... page S-18 Adjustment ................ page S-18 3. Fuel-filler lid opener ....... Removal 1 Installation page S-23 .. 4. Rear bumper w Removal 1 Installation ....... page S-25 Disassembly 1 Assembly .... page S-26 5. Molding and garnish Removal / Installation ....... page S-27 6. Rear window glass (Detachable hardtop) Removal / Installation ....... page S-48 7. Rear window (Convertible top) Removal / Installation ....... page S-52 8. Convertible top Removal / Installation ....... page S-67 Disassembly 1 Assembly .... page S-69 Repair .................... page S-79 Adjustment ................ page S-82 9. Detachable hardtop .... Disassembly 1 Assembly page S-81 Adjustment ................ page S-82 Gartner Banana

s INDEX 1. Power window system ............. Structural view page S-19 ............ Troubleshooting page S-20 ................. Inspection page S-22 2. Fuel-filler lid opener ....... Removal / Installation page $23 3. Dashboard and console ....... Removal / Installation page S-56 ................. Adjustment page S-58 4. Trim ....... Removal / Installation page S-59 5. Floor covering ....... Removal / Installation page S-62 6. Seat belt ....... Removal / Installation page $63 ................. Inspection page S-64 7. Seat ....... Removal 1 Installation page S-65 Disassembly / Assembly .... page S-66 'd' ................. Inspection page S-65 8. Brace bar Removal / Installation ....... page S-84 Gartner Banana

HOOD s HOOD COMPONENTS Removal / Installation 1. Remove in the order shown in the figure. 2. Install in the reverse order of removal. 1. Headlight seal 5. Hinge 2. Side headlight seal 6. Hood stay 3. Washer pipe 7. Hood lock 4. Hood Adjustment .................. page S-6 Adjustment .................. page S-6 8. Release wire Gartner Banana

HOOD SEC. 6-6 mm (in) 05UOSX-159 Adjustment Hood Adjust the hood laterally and vertically by loosening the hood to-hinge mounting bolts and repositioning the hood. Hood lock Adjust the hood lock after the hood has been aligned. Loosen the hood lock mounting bolts and nut, and align the lock with the striker on the hood. Gartner Banana

DOOR s DOOR COMPONENTS - Removal / Installation - - --- 1. Disconnect the negative battery cable. 2. Remove in the order shown in the figure. To remove the checker, remove the door trim and door screen. (Refer to page S-9.) 3. Install in thereverse order of removal. 1. Harness connector 2. Checker pin 3. Hinge 4. Door Adjustment . . . . . . . . . . . . . . . . . . page S-8 5. Checker Gartner Banana

s DOOR FENDER PANEL I DOOR PANEL 5 2 1.0 (0.2 rt 0.04) SEC. A-A mm (in} 05UOSX-o( Adjustment Door lock striker 1. Verify that the door can be closed easily and whether there is any looseness. If there is a problem, loosen the striker mounting screws and adjust by moving the striker vertically. 2. Verify the rear offset of the door to the body. If there is a problem, adjust by moving the door lock striker vertically. Tightening torque: 18-26 N.m (1 .&2.7 kgf.m, 14--19 ftlbf) Door Loosen the hinge bolts and adjust as shown in the figure. Tighten the bolts to the specified torque. Tightening torque: 22-30 N.m (2.2-3.1 kgf-m, 16-22 ftlbf) Door wedge Verify the alignment of door wedge and dovetail. If there is a problem, adjust by moving the door wedge vertically. Tightening torque 4.3-6.2 N-m (43-63 kgf.cm, 37.3-54.7 in.lbf) Gartner Banana

WINDOW REGULATOR, GLASS, AND GUIDE S WINDOW REGULATOR, GLASS, AND GUIDE COMPONENTS Removal / Installation 1. Raise the door glass about 190 mm (7.5 in) from the fully open position. 2. Disconnect the negative battery cable. Note Remove the door screen carefully so that it may be reused. 3. Remove in the order shown in the figure, referring to Removal Note. 4. Install in the reverse order of removal, referring to lnstallation Note. 1. Regulator handle Removal Note . . Installation Note 2. lnner handle cover 3. Pull handle 4. Door trim Removal Note . . 5. lnner handle 6. Sealing pad 7. Door screen 8. Upper glass stopper 9. page S-10 ........... page S-10 ........... 10. 12. page S-61 ........... 13. Front beltline molding Removal Note ............. page S-28 Door glass Adjustment ................ page S-10 Window regulator Glass guide Door weatherstrip Division channel Quarter glass weatherstrip Quarter glass Speaker (if necessary) Dovetail (if necessary) Gartner Banana

s WINDOW REGULATOR, GLASS, AND GUIDE FRONT 45UOSX-00 Adjustment Door glass Adjust the door glass as follows: Removal Note Regulator handle Remove the regulator handle clip with a rag, as shown. ./ Installation Note Regulator handle Install the regulator handle as shown with the door glass fully closed. Adjust door (Refer to page S-8) Adjust convertible top or detachable hardtop (Refer to page S-78,82) 1 Remove the door weatherstrip (Refer to page S-9) Adjust door glass forwardlbackward (Refer to page S-13) Verify adjustment (Refer to page S-14) Adjustment completed Gartner Banana

WINDOW REGULATOR, GLASS, AND GUIDE s Vertical adjustment of door glass 1. Loosen the upper glass stopper installation bolts. 2. Lower the door glass slightly. 3. Move the upper glass stoppers up or down so that the upper edge of the door glass is in the correct posi- tion. 4. Tighten the installation bolts. Tightening torque: 7.9-10.7 N-m (80-110 kgf-cm, 70-95 imlbf} CORRECT TOO HIGH POSITION TOO LOW GLASS RETAINER SEC. A-A CONVERTIBLE TOP DETACHABLE HARDTOP RETAINER MOUNTING HOLE No.5 RETAINER MOUNTING HOLE No.1 / RETAINER MOUNTING HOLE No.1 /&INER MOUNTING HOLE N0.8 7 RETAINER GLASS % SEC. E-E RETAINER 9.1 2 2.0 I0.36 * 0.08) SEC. F-F mm (in} Gartner Banana

s WINDOW REGULATOR, GLASS, AND GUIDE Inwardloutward adjustment of door glass 1. Loosen the window regulator lower installation nuts and the glass guide lower installation nut. 2. Move the window regulator and glass guide inward or outward so that the upper and side edges of the door glass are in the correct position. 3. Tighten the installation nuts. Tightening torque: 22-27 Nem (2.2-2.8 kgfsm, 16-20 ftelbf) OUT TOO GLASS CORRECT POSITION SEC. A-A IN TOO FAR GLASS GUIDE SEC. B-B NUT NUT RETAINER MOUNTING HOLE No.5 TAINER MOUNTING HOLE No.1 / RETAINER MOUNTING HOLE No.1 I I TAINER CONVERTIBLE TOP DETACHABLEHARDTOP I 1 -1 E MOUNTING HOLE No.7 ETAINER MOUNTING HOLE No.8 // RETAINER MOUNTING HOLE ~o.6* RETAINER I GLASS @ RETAINER GLASS SEC. F-F SEC. E-E mm (in) Gartner Banana