belt MAZDA PROTEGE 1992 Workshop Manual

TRIM
TRIM
COMPONENTS
Removal / Installation
1, Remove in the order shown in the figure.
2. install in the reverse order of removal.
Note (PROTEGE)
l Remove the front seat belt upper anchor for removal of the B-pillar upper trim.
(Refer to page S-100.)
l Remove the rear seat side cushion (or seat back) and the rear seat belt upper anchor for removal
of the C-pillar trim. (Refer to pages S-l 01, 111.)
l Remove the high-mount stopllght (Interior mounted ) for removal of the rear package trlm.
(Refer to Section T.)
PROTEGe
WITH PASSIVE SHOULDER BELT
Q
8
I I
, -- ,, , ,--.
*.I r---i ‘Y’ L--d I ST
I
1RI insx-ni
1. Front side trim
2. Scuff plate
3. A-pillar trim
4. B-pillar lower trim
5. B-pillar upper trim
(Without passive shoulder
belt) 6. Front door trim 8. Rear header trim
Removal I Installation 9. C-pillar trim
. . . . . . . . . . . . . . . . . . . . . . . page S-l 1 10. Rear package trim
7. Rear door trim 11. Rear package edge trim
Removal / Installation 12. Trunk end trim
,.,.................... page S-l 7 13. Trunk side trim
s-97

S TRIM
Note (Hatchback)
l Remove the front seat belt upper anchor for removal of the B-pillar upper trim.
(Refer to page S-100.)
l Remove the rear seat belt upper anchor and the quarter window lock for removal of the C-
pillar trim. (Refer to pages S-62, 101.)
l Remove the rear seat cushion for removal of the quarter trim. (Refer to page S-112.)
* Disconnect the negative battery cable for removal of the rear hatch lower trim. (With luggage
compartment lamp.)
iATCHBACK
'. .' LA I i-i I / '.
1. Front side trim 7. Quarter trim
2. Scuff plate 8. B-pillar upper trim
3. Front door trim (Without passive shoulder belt)
Removal I Installation . . . . . . . . . . page S-l 0 9. A-pillar trim
4. Trunk end trim 10. Rear header trim
5. Trunk side cover 11. C-pillar trim
6. Trunk side trim 12. Rear hatch lower trim
S-98

FLOORMAT S
FLOORMAT
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. To remove the floormat, first remove:
a. Front seats and rear seat cushion. (Refer to pages S-l 10, 111, 112.)
b. Scuff plates and front side trim. (Refer to pages S-97, 98.)
c. B-pillar lower trim (PROTEGE) or quarter trim (Hatchback). (Refer to pages S-97, 98.)
d. Front seat belt lower anchor (hatchback with standard shoulder belt). (Refer to page S-100.)
e. Front seat belt buckles (standard shoulder belt models). (Refer to page S-100.)
f. Rear and front consoles. (Refer to page S-94.)
g. Passive shoulder belt retractor (passive shoulder belt models). (Refer to page S-108.)
h. Passive shoulder belt control unit (passive shoulder belt models). (Refer to page S-108.)
3 Remove the remaining parts in the order shown in the figure.
4 Install in the reverse order of removal.
1. Belt cover
2. Hole cover (With passive shoulder belt) 3. Floormat
s-99

S SEAT BELT
SEAT BELT
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable before removal of the passive shoulder belt and driver side front
seat belt buckle.
2. Remove in the order shown in the figure.
3. Install in the reverse order of removal.
Caution
l Do not disassemble the buckle or retractor assembly.
Note
l Refer to PASSIVE SHOULDER BELT SYSTEM; page S-108 for removal/installation of the pas-
sive shoulder belt.
FRONT (STANDARD)
38-78 (3.9-8.0, 2
N.m (m-kg, ft-lb
)
13uosx-02 ‘0
1. Scuff plate 4. Front seat belt
Removal / Installation . . . . . . . . . pages S- 97, 98 Inspection . . . . . . . . . . . ,. . . ,. . . . . . . . . . . . . . . . page S-l 02
2. B-pillar lower trim (PROTEGE) 5. Buckle
Removal / Installation . . . . . . . . . . page S- 97 Inspection (Buckle switch) . . . . . . . . page S-102 -
3. Quarter trim (Hatchback)
Removal I Installation . . . . . . . . . . page S- 98
S-l 00

SEAT BELT
38-78 (3.9-8.0, 28-58)
IEAR
PROTEGt
38-78 (3.9-8.0, 2848)
HATCHBACK
38-78 (3.9-8.0, 28-58)
N.m (m-kg, fl-lb)
13uosx-0:
PROTEGC Hatchback
1. Rear seat cushion
Removal I Installation . . . . . . . . . . . . . . . . page S-l 11
2. High-mount stoplight (Interior mounted)
Removal I Installation ..,.................. Section T
3. Rear package trim
Removal / Installation . . . . . . . . . . . . . . . . page S- 97
4. Rear seat belt
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-102 5. Rear seat cushion
Removal / Installation . . . . . . . . . . . . . . . . page S-l 12
6. Trunk end trim
Removal / Installation . . . . . . . . . . . . . . . . page S- 98
7. Trunk side cover
Removal / Installation . . . . . . . . . . . . . . . . page S- 98
8. Trunk side trim
Removal I Installation . . . . . . . . . . . . . . . . page S- 98
9. Rear seat belt inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-l 02
s-1 01

S SEAT BELT
a
(U.S.)
b a
wuosx-I 9 1
SEAT BELT
Inspection
Emergency lock retractor
1. Verify that the belt can be pulled out smoothly and that it
moves smoothly when worn.
2. Verify that the retractor locks when quickly pulling the belt. --
3. Remove the retractor.
4. Hold the retractor at the same angle as when it was installed.
5. Slowly incline the retractor while pulling out the belt.
6. Verify that the retractor locks at an inclination of
approx.
30 degrees.
Webbing
Inspect the webbing for scars, tears, and wear and for defor-
mation of the fittings.
BUCKLE SWITCH (Driver side buckle)
Inspection
1. Disconnect the buckle switch connector.
2. Check for continuity between terminals with an ohmmeter.
Terminal Rnlt cnnditinn - a b
--I
I_.. --. .-...-.
Unfastened 0 0
Fastened
O--O: Indicates continuity
S-l 02

PASSIVE SHOULDER BELT SYSTEM S
PASSIVE SHOULDER BELT SYSTEM
STRLICTURAL VIEW
--
1, Passive shoulder belt control unit
Removal / Installation . . . . . . . . . . . . . . . . page S-l 08
2. Passive shoulder belt retractor
Removal / Installation . . . . . . . . . . . . . . . . page S-l 08
a. Warning switch
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page S-l 07
3. Lap belt
Inspection (Retractor) .,.............. page S-l 02 4. Passive shoulder belt
Removal / Installation . . . . page S-l 08
b. Passive shoulder belt motor
Inspection . . . . . . ,,......... page S-l 06
c. Limit switch (Front)
Inspection ,........,.,..... page S-l 07
d. Limit switch (Rear)
Inspection . . . . ,...,.,.... . . page S-l 07
5. Door catch switch (In door lock assembly)
Removal / Installation . . . . pages S-l 3, 14
Inspection . . . . . . . . . . . . . . . . . . . . . page S-l 07
S-l 03

S PASSIVE SHOULDER BELT SYSTEM
TROUBLESHOOTING GUIDE
Circuit Diagram
-
03UOSX-193

PASSIVE SHOULDER BELT SYSTEM S
II Passive shoulder belts do not operate
II
. .
Repair harness and replace fuses OK
Check for battery voltage at terminal-wire (Y) of passive E Repair harness
shoulder belt control unit (Fuse box - Passive shoulder belt control unit)
I
Turn ignition switch ON
Check for battery voltage at terminal-wire (B/Y) of
passive shoulder belt control unit OK
NG
Repair harness _
- (Fuse box - Passive shoulder belt control unit)
Disconnect passive shoulder belt control unit connector; NGz Repair harness
check for continuity of terminal-wire (B) to ground (Passive shoulder belt control unit - Ground)
Replace passive shoulder belt control unit
, 23UOSX-036 Passive shoulder belt stays in forward position
(One side)
I
Disconnect passive shoulder belt control unit connector; NG Short circuit (Passive shoulder belt control unit - Door
check for no continuity at terminal-wire (L/O or L/Y) to - - catch switch) or defective door catch switch
ground when door closed (Refer to Inspection; page S-107) OK
Check for no continuity at terminal-wire (Y/R or W) of
above connector to ground OK E Short circuit (Passive shoulder belt control unit - Rear
limit switch) or defective rear limit switch
(Refer to Inspection; page S-107)
Check for continuity between terminal-wires (L/G, BR or NG
Y/G, W/B) of above connector and passive shoulder belt Repair harness (Passive shoulder belt control unit -
motor connector Passive shoulder belt motor)
I
1 OK
Check passive shoulder belt motor
(Refer to page S-106) Replace passive shoulder belt NO
:
(Refer to Removal/Installation; page S-l 08) OK
_ Replace passive shoulder belt control unit
I (Refer to Removal/Installation; page S-l 08) L I
03uosx-195
S-l 05

PASSIVE SHOULDER BELT SYSTEM
Passive shoulder belt stays in rearward position
Cl ___
Disconnect passive shoulder belt control unit and door NG
catch switch connector; check for continuity between c Broken harness (Passive shoulder belt control unit -
terminal-wires (L/O or L/Y) of above connectors Door catch switch) OK
Reconnect door catch switch connector; check for con- NG Defective door catch switch (Refer to Inspection;
tinuity of terminal-wire (L/O or L/Y) of door catch switch 2 page S-107) or broken harness (Door catch switch -
connector to ground when door open Ground)
I OK
Check for no continuity of terminal-wire (Y/L or L/B) of NGs Short circuit (Passive shoulder belt control unit - Front
passive shoulder belt control unit connector to ground limit switch) or defective front limit switch
1
(Refer to Inspection; page S-107) OK
Check for continuity between terminal-wires (L/G, BR or NG
Y/G, W/B) of above connector and passive shoulder belt _ Repair harness (Passive shoulder belt control unit -
motor connector Passive shoulder belt motor)
L
1 OK
I
Check passive shoulder belt motor
(Refer to page S-106) NG
_ Replace passive shoulder belt
- (Refer to Removal/Installation; page S-l 08) OK
L Replace passive shoulder belt control unit
(Refer to Removal/Installation; page S-l 08) i-.. ”
OBUOSX-I 96 Passive shoulder belt moves to forward position
when door is opened while vehicle is running at
more than 10 km/h (6.2 mph)
J
NG
Check speed sensor (Refer t = Replace speedometer (Refer to Section T) OK
Replace passive shoulder belt control unit (Refer to
Removalilnstallation; page S-l 08)
03uosx-197
I 23UOSX-03
PASSIVE SHOULDER BELT MOTOR
Inspection
1, Disconnect the passive shoulder belt connector.
2. Connect battery voltage to terminal (a) and ground termi-
nal (b). Verify that the motor rotates in the forward direction
(release).
3. Reverse the above connection, and check that the motor
rotates in the rearward direction (lock).
4. If not as specified, replace the passive shoulder belt. Caution
l Do not operate the motor for an extended time.
S-l 06