trunk MAZDA PROTEGE 1992 User Guide

S FUEL FILLER LID AND OPENER
-iATCHBACK
Filler lid
1 Filler lid
2. Lift spring (With opener)
3. Lock cylinder retainer (Without opener)
4. Filler lid lock (Without opener) Filler lid opener, Opener lever, Opener cable
5. Trunk end trim
Removal / Installation . . . . . . . . . . . . . . . . page S- 98
6. Trunk side cover
Removal I Installation . . . . . . . . . . . . . . . . page S- 98
7. Trunk side trim
Removal I Installation . . . . . . . . . . . . . . . . page S- 98
8. Filler lid opener
9. Scuff plate
Removal I Installation . . . . . . . . . . . . . . . . page S- 98
10. Rear seat
Removal I Installation . . . . . . . . . . . . . . . . page S-l 12
11. Quarter trim
Removal / Installation . . . . . . . . . . . . . . . . page S- 98
12. Opener lever
13. Opener cable
S-38

REAR BUMPER
REAR BUMPER
COMPONENTS
Removal / Installation
1. Remove in the order shown in the figure.
2. Install in the reverse order of removal.
16- -23 (1.6-2.3, 12-17)
16-23 (1.6-2.3, 12-17)
1 HATCHBACK
A
1’ : PROTEG&
N.m (m-kg, ft-lb)
13uosx-01
1. Trunk end trim 5. Rear bumper assembly
Removal / Installation . . . . . . . . . .
pa
2. Bumper bracket cover (PROTEG ii es S-97, 98 a. Rear bumper retainer
) b. Rear bumper reinforcement
3. Rear reflector light c. Energy absorbing foam
4. Licence plate light (Hatchback) d. License plate light harness (Hatchback)
e. License plate light holder (Hatchback)
f. Rear bumper facia
6. Rear flap
s-40

REAR WIPER AND WASHER S
Wiper
Washer
1. Rear hatch lower trim
7. Trunk end trim
Removal / Installation . . . . . . . . . . . . . . . . page S-
98 Removal / Installation . . . . . . . . . . . . . . . . page
S- 98
2. Wiper arm cover 8. Trunk side cover
3. Rear wiper arm and blade Removal / Installation . . . . . . . . . . . . . . . . page S-
98
Adjustment
Note . . . . . . . . . . . . . . . . . . . . . . . page S- 79 9. Trunk side trim
4. Seal cap Removal / Installation . . . . . . . . . . . . . . . . page S-
98
5. Outer bushing 10. Rear header trim
6. Rear wiper motor Removal / Installation . . . . . . . . . . . . . . . . page S- 98
Inspection .,, ., . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page S- 77 11. Rear seat belt upper anchor
Removal / Installation . . . . . . . . . . . . . . . . page S-l 01
12. C-pillar trim
Removal / Installation . . . . . . . . . . . . . . . . page S-
98
13. Washer tank assembly
a. Washer tank
b. Washer motor
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page S- 77
14. Washer nozzle
Adjustment Note . . . . . . . . . . . . . . . . . . . . . . . page S-
79
15. Washer pipe
23UOSX-032
REAR WINDOW MOLDING
mm (in)
03uosx-14
REAR WINDQW MOLDING I
mm (in
03uosx-14
Adjustment Note
Arm height
1. Set the motor shaft to the park position by turning the rear
wiper switch from ON to OFF.
2. Set the arm height as shown in the figure.
Tightening torque:
5.9-9.8 N*m (80-100 cm-kg, 52-87 in-lb)
Washer nozzle
Inset-t a needle or similar object into the nozzle hole and move
the nozzle to adjust the spray direction.
s-79

TRIM
TRIM
COMPONENTS
Removal / Installation
1, Remove in the order shown in the figure.
2. install in the reverse order of removal.
Note (PROTEGE)
l Remove the front seat belt upper anchor for removal of the B-pillar upper trim.
(Refer to page S-100.)
l Remove the rear seat side cushion (or seat back) and the rear seat belt upper anchor for removal
of the C-pillar trim. (Refer to pages S-l 01, 111.)
l Remove the high-mount stopllght (Interior mounted ) for removal of the rear package trlm.
(Refer to Section T.)
PROTEGe
WITH PASSIVE SHOULDER BELT
Q
8
I I
, -- ,, , ,--.
*.I r---i ‘Y’ L--d I ST
I
1RI insx-ni
1. Front side trim
2. Scuff plate
3. A-pillar trim
4. B-pillar lower trim
5. B-pillar upper trim
(Without passive shoulder
belt) 6. Front door trim 8. Rear header trim
Removal I Installation 9. C-pillar trim
. . . . . . . . . . . . . . . . . . . . . . . page S-l 1 10. Rear package trim
7. Rear door trim 11. Rear package edge trim
Removal / Installation 12. Trunk end trim
,.,.................... page S-l 7 13. Trunk side trim
s-97

S TRIM
Note (Hatchback)
l Remove the front seat belt upper anchor for removal of the B-pillar upper trim.
(Refer to page S-100.)
l Remove the rear seat belt upper anchor and the quarter window lock for removal of the C-
pillar trim. (Refer to pages S-62, 101.)
l Remove the rear seat cushion for removal of the quarter trim. (Refer to page S-112.)
* Disconnect the negative battery cable for removal of the rear hatch lower trim. (With luggage
compartment lamp.)
iATCHBACK
'. .' LA I i-i I / '.
1. Front side trim 7. Quarter trim
2. Scuff plate 8. B-pillar upper trim
3. Front door trim (Without passive shoulder belt)
Removal I Installation . . . . . . . . . . page S-l 0 9. A-pillar trim
4. Trunk end trim 10. Rear header trim
5. Trunk side cover 11. C-pillar trim
6. Trunk side trim 12. Rear hatch lower trim
S-98

SEAT BELT
38-78 (3.9-8.0, 28-58)
IEAR
PROTEGt
38-78 (3.9-8.0, 2848)
HATCHBACK
38-78 (3.9-8.0, 28-58)
N.m (m-kg, fl-lb)
13uosx-0:
PROTEGC Hatchback
1. Rear seat cushion
Removal I Installation . . . . . . . . . . . . . . . . page S-l 11
2. High-mount stoplight (Interior mounted)
Removal I Installation ..,.................. Section T
3. Rear package trim
Removal / Installation . . . . . . . . . . . . . . . . page S- 97
4. Rear seat belt
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-102 5. Rear seat cushion
Removal / Installation . . . . . . . . . . . . . . . . page S-l 12
6. Trunk end trim
Removal / Installation . . . . . . . . . . . . . . . . page S- 98
7. Trunk side cover
Removal / Installation . . . . . . . . . . . . . . . . page S- 98
8. Trunk side trim
Removal I Installation . . . . . . . . . . . . . . . . page S- 98
9. Rear seat belt inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-l 02
s-1 01

EAR (HATCHBACK) EAR (HATCHBACK)
22-30 (2.2-3.1, 16-22)
22-30 (?.2-3.1, 16-22)
S SEAT
-3.1, 16-22)
6.6-12 N.m
(So-120 cm-kg, 78-104 in-lb)
N.m (m-kg, ft-II
3)
,206
Rear seat
1. Rear seat cushion
2. Seat back Rear seat back striker
3. Trunk end trim
Removal I Installation . . . . . . . . . . . . . . . . . . page S-98
4. Trunk side cover
Removal I Installation . . . . . . . . . . . . . . . . . . page S-98
5. Trunk side trim
Removal I Installation . . . . . . . . . . . . . . . . . . page S-98
6. Scuff plate
Removal / Installation . . . . . . . . . . . . . . . . . . page S-98
7. Quarter trim
Removal / Installation . . . . . . . . . . . . . . . . . . page S-98
8. Seat back striker
s-112

BODY ELECTRICAL SYSTEM
INDEX .......................................... T- 2
RELAY ....................................... T- 2
INSTRUMENT CLUSTER AND
SWITCHES ................................ T- 3
EXTERIOR LIGHTS.. ..................... T- 4
INTERIOR LAMPS.. ...................... T- 5
CRUISE CONTROL SYSTEM.. ........ T- 6
AUDIO ....................................... T- 7
OTHER ...................................... T- 8
OUTLINE ...................................... T- 9
HOW TO USE THIS SECTION.. ...... T- 9
ELECTRICAL TROUBLESHOOTING
TOOLS .....................................
ELECTRICAL SYMBOLS - ............... T- 1x
TROUBLESHOOTING GUIDE.. .........
T- 11
FUSE AND JOINT BOX ..................
T- 12
STRUCTURAL VIEW.. ...................
T- 12
FUSES ....................................... T- 13
CIRCUIT BREAKER.. ....................
T- 14
JOINT BOX ................................. T- 15
RELAY .......................................... T- 16
STRUCTURAL VIEW.. ...................
T- 16
.-
FLASHER UNIT ........................... T- 17
DOOR LOCK TIMER UNIT ............
T- 17
HORN RELAY ............................. T- 18
HEADLIGHT RELAY.. ................... T- 18
TNS RELAY ................................ T- 18
DRL RELAY (CANADA). ................ T- 18
SWITCHES .................................... T- 19
STRUCTURAL VIEW.. ................... T- 19
SWITCH ..................................... T- 20
COMBINATION SWITCH ...............
T- 23
EXTERIOR LIGHTING SYSTEM ....... T- 29
STRUCTURAL VIEW.. ...................
T- 29
AIMING ...................................... T- 30
TROUBLESHOOTING.. .................
T- 30
HEADLIGHT AND FRONT
COMBINATION LIGHT.. ..............
T- 41
REAR COMBINATION LIGHT.. ....... T- 43
HIGH-MOUNT STOPLIGHT.. .......... T- 45
DRL RESISTOR ........................... T- 46
STOPLIGHT SWITCH.. .................. T- 47
BACK-UP LIGHT SWITCH ............. T- 47
LICENSE PLATE LIGHT.. ..............
T- 47
REAR SIDE MARKER LIGHT ......... T- 48
INTERIOR LAMP SYSTEM ..............
T- 49
STRUCTURAL VIEW.. ...................
T- 49
TROUBLESHOOTING ...................
T- 50 SPOT LAMP
(IN OVERHEAD CONSOLE) ......... T- 52
INTERIOR LAMP
(WITHOUT SUNROOF). ............... T- 52
INTERIOR LAMP (WITH SUNROOF) T- 53
INTERIOR AND SPOT LAMP
(WITHOUT SUNROOF). ............... T- 53
CARGO COMPARTMENT LAMP.. .. T- 54
TRUNK COMPARTMENT LAMP.. ... T- 54
COURTESY LAMP ....................... T- 54
CENTRAL PROCESSING UNIT (CPU) T- 55
SYSTEM DIAGRAM ...................... T- 55
CPU .......................................... T- 56
WARNING SYSTEM.. ...................... T- 58
WARNING BUZZER AND TIMER .... T- 58
WARNING AND INDICATOR LAMP T- 60
INSTRUMENT CLUSTER.. ............... T- 63
PREPARATION ............................ T- 63
STRUCTURAL VIEW ..................... T- 63
TROUBLESHOOTING ................... T- 64
INSTRUMENT CLUSTER
AND SPEEDOMETER CABLE.. .... T- 89
WATER THERMOSENSOR ............ T- 72
FUEL GAUGE SENDER UNIT.. ...... T- 73
REAR WINDOW DEFROSTER.. ........ T- 74
STRUCTURAL VIEW.. ................... T- 74
TROUBLESHOOTING ................... T- 75
FILAMENT .................................. T- 77
REAR WINDOW DEFROSTER
SWITCH .................................... T- 77
CRUISE CONTROL SYSTEM.. ......... T- 78
STRUCTURAL VIEW.. ................... T- 78
TROUBLESHOOTING GUIDE.. ....... T- 79
SELF-DIAGNOSTIC INSPECTION .... T- 80
TROUBLESHOOTING ................... T- 83
CRUISE CONTROL UNIT .............. T- 85
HORN ........................................... T- 88
HORN AND HORN RELAY.. .......... T- 88
AUDIO .......................................... T- 89
STRUCTURAL VIEW.. ................... T- 89
OUTLINE OF AUDIO.. .................. T- 90
SYSTEM ..................................... T- 91
TROUBLESHOOTING ................... T- 92
CAUSES OF NOISE ..................... T- 96
AUDIO COMPONENT.. ................. T- 98
DOOR SPEAKER .........................
REARSPEAKER .......................... ;-
- !3;
ANTENNA FEEDER ..................... T- 99
23UOTX-001

INDEX T
INTERIOR LAMPS
23UOTX-OC
1. Spot lamp (in overhead console)
Removal / Inspection /
Installation ,,,,,.,,,.,..,.,................. page T-52
2. Interior and spot lamp (Without sunroof)
Removal / Inspection I
Installation .,,........,.....,.,............. page T-53
3. Interior lamp (Without sunroof)
Removal / Inspection /
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-52
4. Interior lamp (With sunroof)
Removal I Inspection I
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-53 5. IG key illumination
Troubleshooting .,.,..........,........... page T-50
6. Cargo compartment lamp
Removal I Inspection I
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-54
7. Trunk compartment lamp
Removal I Inspection I
Installation ..,.,...,...........*............ page T-54
8. Door switch
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-51
9. Courtesy lamp
Removal I Inspection I
Installation . . ,.., . . . ., ,, . . ,...... . . . . . . . . . . . page T-54
T-5

FUSE AND JOINT BOX
FUSES
Specifications
Main fuse block
Fuse Color
FUEL INJ 30A Pink
HEAD 30A Pink
MAIN 80A Black
BTN 60A Green
AD FAN 30A Pink
ST SIG 10A Red
ELEC FAN 30A Pink Protected circuit
EGI system
Headlight
Cooling fan, Power window, Sunroof, Wiper and washer, Air conditioner
Door lock, Charging system
Additional cooling fan
Fuel pump
Cooling fan
Fuse box
23UOTX-001
Specifications
Fuse
REAR WIPER 10A
HAZARD 15A
ROOM IOA
ENGINE 15A
RADIO 15A
DOOR LOCK 30A
BELT 30A
POWER WINDOW 30A Color
Red
Blue
Red
Blue
Blue
Green
Green
Green Protected circuit
Rear wiper and washer
Hazard warning
Clock, interior lamp, Cargo compartment lamp, Trunk compartment lamp
Alternator
Audio
Power door lock
Passive shoulder belt
Power window
1
T-13