MITSUBISHI ECLIPSE 1991 Service Manual

(21Passenger’s side
,+-BODY
- TroubleshootinsCheck method
Judgement
StepCauseRemedy
OperationCheck object
NormalMalfunction
1Unplug the doorContinuity of door
Between terminalsRemainsDoor latch switch
Replace the door
latch switch
latch switch2 and 3OnorwQdamagedlatch switch
connector.(2-3, I-3)0 Q when door(Refer to P.23-94.)Open and close the
is open
door
w 61 when door
is closed
Between terminals
1 and 3
w Q when door
is open
0
h2 when door
is closed
2
-Terminal-to-ground 0 0Wi-lOpen harness wire
continuity of theRepair the harness
or disconnected
door latch switchor plug in the
connector between connector correctly
harness side
door latch switch
connector
and ground
(3-Ground)Improper ground
Correctly connect
connection
to ground
3Connect the doorTerminal-to-ground
0
0 when door is
RemainsOpen harness wire
Repair the harness
latch switchcontinuity of the
openOQorwQor disconnected
or plug in the
connector.“release” switchw Q when door isconnector between connector correctly
Unplug theharness side
closed“release” switch
connector from the connectorand door latch
“release” switch.
(I -Ground)switch
Open and close the
door.
4Connect theTerminal-to-ground
0
tl when door isRemainsDefective “release” Replace the driving
“release” switchcontinuity of
open and slideOQorwQswitchdevice assembly.
connector.control unit
anchor is not in the(Refer to P.23-94.)Unplug theharness side“release” range
connector from the connector(“release” switch
control unit.
t 16-Ground1ON)Open harness wire
Repair the harness
Open and close thew !J when door isor disconnectedor plug in the
door.closed and slideconnector between connector correctly.
anchor in thecontrol unit and
“release” range“release” switch
(“release” switch
OFF)
5Unplug theTerminal-to-groundw Q when door isRemainsOpen harness wire
Repair the harness
“fasten” switchcontinuity of the
openODorwQor disconnectedor plug in the
connector.“fasten” switch
0 0 when door isconnector between connector correctly.
Open and close the harness side
closed“fasten” switch
door.connectorand door latch
(6-Ground)switch
6Connect theTerminal-to-ground
0 0 when door isRemainsDefective “fasten”Replace the driving
“fasten” switchcontinuity of
closed and slideOh2orwQswitchdevice assembly
connector.control unitanchor is not in the(Refer to P.23-94.)Open and close the harness side“fasten” range
door.connector(“fasten” switch
(I 5-Ground)ON)w 62 when door isOpen harness wire
Repair the harness
closed and slideor disconnectedor plug in the
anchor is in theconnector between connector correctly.
“fasten” rangecontrol unit and
(“fasten” switch“fasten” switch
OFF)

23-28BODY - Troubleshooting5. Motor Power Supply and Drive Circuit
AUTOMATIC SEAT
BELT MOTOR RELAY
(LEFT SIDE)SUB
FUSI;LE LINK @
r-Vehicles with A.B.S.
I,---Vehicles without A
AUTOMATIC
SEAT BELT
BELT MOTOR
2 (LEFT SIDE). .nI nMOTOR
(RIGHT SIDE)
AIITnhAATlr CFAT r!AUTOMATIC SEAT
BELT MOTOR RELAY
(RIGHT SIDE)1310344
Step
1
TCheck method
Judgement
OperationCheck object
Normal
Unplug the motorTerminal-to-ground 0
62relay connector.continuity of
harness side
connector
(5-Ground)Harness side
terminal voltage
of motor relay
(Z-Ground,
6-Ground)System voltage
Plug in the motorTerminal voltage
System voltage
relay connector.of control unit
Unplug theharness side
connector from
connector
control
unit.L.H.(8-Ground,g-Ground)R.H.(18-Ground,1 g--Ground)Malfunction
WQ
ov
ov
TCauseRemedy
Open harness wire
Repair the harness
between motor
relay and ground
Improper groundCorrectly connect
connectionto ground
Open harness wire
Repair the harness
or disconnectedor plug in the
connector between connector correctly
fusible link and
motor relay
Open harness wire
Repair the harness
or disconnectedor plug in the
connector between connector correctly
motor relay and
control unit
Defective motor
relayReplace the driving
device assembly.
(Refer to
P.23-94.),

.-
BODY - Troubleshooting
AUTOMATIC SEAT BELT COMPONENTS LOCATION
WA0734
NameSymbolNameSymbolAutomatic seat belt control unit
CFasten switchAAutomatic seat belt motor
Automatic seat belt motor relay
Buckle switch
BuzzerDoor latch switch
EKey reminder switchI
DOuter switchF
GSeat belt warning lightJ
KRelease switchH
B--
A
P
(:0

23-30BODY - TroubleshootingAutomatic seat
belt control unit
Ovter switch
19A034(
IAutomatic seat
1680745
reminder switch

BODY - Service Adjustment Procedures23-31
16A0366
10A0370
SERVICE ADJUSTMENT PROCEDURES
HOOD ADJUSTMENTN23FAAK1. Loosen the hood mounting bolts, and then adjust the hood
by moving it so that the clearance is equal on all sides.
2. Turn the hood bumpers, adjust the height of the hood.
3. Loosen the food latch mounting bolts, and move the food
switch to adjust the attachment between the food switch
and food striker.
LIFTGATE ADJUSTMENTN23FCAE1. Loosen the
liftgate hinges mounting bolts, and then adjust
the liftgate by moving it so that the clearance is equal on all
sides.2. Loosen the
liftgate latch mounting bolts, and move the
liftgate latch to adjust the attachment between the liftgatelatch and
liftgate striker.
FUEL FILLER DOOR ADJUSTMENTN23FDAELoosen the fuel filler door mounting screw and adjust the fuel
filler door so that the clearance around the fuel filler door is evenwithout any height differences.

23-32BODY - Service Adjustment Procedures
‘C16A0711
18AO38t
DOOR ADJUSTMENTNZBFEAF1. Use the special tool to loosen the hinge mounting bolts on
Lc
the body side, and then adjust the clearance around the door_so that it is uniform on all sides.
CautionAttach protection tape to the fender
edges where the
hinge is installed.
2.When the hinge is replaced, loosen hinge mounting bolts ondoor side and adjust alignment of
fen,der panel with front
door panel.
3.Loosen door striker mounting screws to adjust alignment of
door panel.
4.Increase or decrease the number of shims and move strikerto adjust engagement of striker with door latch.
DOOR GLASS ADJUSTMENTNZSFFAK1. Remove the door trim and waterproof film. (Refer to
P.23-65.)
2. Loosen the installation bolt of the window regulator
,%assembly; then move the upper installation back and forth
-and adjust the tilted angle of the glass.
DOOR INSIDE HANDLE PLAY CHECKN23FQAH
If the door inside handle play does not conform to the standard
value, check the door inside handle or door latch assembly, and
replace if necessary.Standard value (A): 2.5-8.5 mm
(.09-.33 in.)
DOOR OUTSIDE HANDLE PLAY CHECKN23FHAH
If the door outside handle play does not conform to the standard
value check the door outside handle or door latch assembly, and
replace if necessary.Standard value
(B): 2.5-6.5 mm (.09-.25 in.)4

BODY - Service Adiistment Procedures23-33
Front floor pan18AO510
?ear floor pan
lOA
lW391
FLOOR PAN INSPECTIONN23FlACA common result of body leaks is a soaked floor mat pad or
carpet, and it’s not unusual to find that the water is getting in
through the floor pan to some other low point in the body. It is
possible however, for water to enter higher up and run
downward to soak the mat.
Since a soaked mat should be removed for drying, it’s a good
way to start your check. Of course, mat removal means you’ll
have to take off door sill plates and pull out seats or seat cushion.
But, this gives you a clear field for action so you can check bodyseam sealing and the plugs in the floor pan.
It’s usually not practical to water test for floor pan or
wheelhousing leaks unless a special underbody water spray
arrangement is available. As an alternate, the best way to locate
these leak points is to look for rusty seam edges or other traces
of leaks after the mats and cushions are removed. Traces of mudare an indication that the water is coming in from below.
WATER TESTN23FPABs1. Close roof lid tightly.
2.Hold hose upward and adjust water fountain to about 50 cm
(20 in.) high.
3. Pour water over the roof from about 30
cm (12 in.) above
roof for more than 5 minutes.
4. While pouring water, check for leak around roof lid.
5. In the event of leakage, check drain hose, weatherstrip
contact and others.

23-34BODY - Hood
HOOD
REMOVAL AND INSTALLATION
N23HAA8
1518AO751
18A0438
LRemoval5
1.Bumper
2.Hood weatherstrip
3.Heat protector4.Hood weatherstrip
5. Headlight hood protector
I)+ 6.Bumper7. Hood support rod
8.Bumper9. Hood switch <Vehicles with
theft-alarm system
>10.Bumper11.Bumper bracketl *I 12. Hood lock release handlel 13. Hood latch
NOTE
(1) Reverse the removal procedures to reinstall.(2) l 4 : Refer to “Service Points of Installation”.Hood lock release cable removal steps
l 12. Hood lock release handle
w 13. Hood latch
14. Protector15. Hood lock release cable
Hood removal steps
;f3: “,;n,yction for washer tube and nozzle
Hood hinge removal steps
17: ig?ction for washer tube and nozzle
Windshield wiper arms (Refer to GROUP
8-Windshield Wiper.)
18. Front deck garnish
,*I 19. Hood hinge
1
INSPECTIONHOOD SWITCH(I
1 Disconnect the hood switch connector.
(2) Check the continuity between the terminal.
WA0754lBRO665
)
NOTE
m indicates that there is continuity between the terminals.

BODY - Hood23-35
SERWCE POINTS OF INSTALLATION
19. APPLICATION OF GREASE TO HOOD HINGE/IS. HOODLATCH/12.
HOOD LOCK RELEASE HANDLEApply multipurpose grease to all moving parts.
Grease: MOPAR Multipurpose Grease Part No.
2932524 or equivalent
Front end upper bar
18AO3926. INSTALLATION OF BUMPER
Install the bumper so that the amount of projection from thefront end upper bar is as shown in the illustration.

23-36BODY - Liftgate
LIFTGATEN230AAT
REMOVAL AND INSTALLATION/
11-16 Nm
16
/9-14 Nm
’7-10 ft.lbs.
“‘/- -$j7-11 Nm
5-8
ft.lbs.
Removal
1. Bumper2.
Liftgate damper (upper)
3.
Liftgate outer weatherstrip
4.
Liftgate damper (lower)
5. Liftgate opening weatherstrip
Liftgate hinge removal steps
Headlining (Refer to P.23-89.16. Connection for rear washer tube
Center pillar trim (driver’s side) (Refer to
Quarter trim (driver’s side)
3P.23-85.)7. Connection for
liftgate wiring harness
8.
Liftgate9. Liftgate hinge
Liftgate removal steps
6. Connection for rear washer tube
Center pillar trim (driver’s side) (Refer to
Quarter trim (driver’s side)
1P.23-85.)7. Connection for
liftgate wiring harness
8.
Liftgate
Liftgate lock release cable removal steps
Rear seat (Refer to P.23-93.)Scuff plate (driver’s side)
Quarter trim (driver’s side) (Referto
Rear end trim
1P.23-85.)Rear side trim
l a 11. Liftgate latch
15. Release handle cover
l + 16. Liftgate lock release handle17. Liftaate lock release cable
WA0743
Liftgate lock release handle removal steps
Scuff plate (driver’s side)
(Refer to P.23-85.)15. Release handle cover
w 16. Liftgate lock release handle
Liftgate latch removal steps
Rear end trim (Refer to P.23-85.)10. Liftgate switch connector <Vehicles withtheft-alarm system >,4 1 1. Liftgate latch
Liftgate lock cylinder removal steps
Rear end trim (Refer to P.23-85.112. Liftgate unlock switch <Vehicles with
theft-alarm system >
13. Retainer14. Liftgate lock cylinder
Liftgate striker removal stepsLiftgate
trim (Refer to P.23-86.)18. Liftgate striker
Liftgate stopper removal steps
Rear side trim (Refer to P.23-85.)
c*19. Liftgate stopper
NOTE
(1) Reverse the removal procedures to reinstall.(2) 4* : Refer to “Service Points of Removal”.(3) l * : Refer to “Service Points of Installation”.