MITSUBISHI ECLIPSE 1991 Service Manual

WHEELS AND TIRES - Troubleshooting22-3
TROUBLESHOOTINGN22EA-
Symptom
Rapid wear
at shouldersProbable cause
Under-inflation or
lack of rotationRemedy
Adjust the tire pressure
Rapid wear
at centerOver-inflation or
lack of rotation
Cracked
treadsUnder-inflation
Wear onone side
Excessive
camberInspect the camber
Feathered
Adjust the imbalanced wheels
Rotate the tires Inspect the front sus-
pension alignment

22-4WHEELS AND TIRES - Service Adjustment Procedures
Wear indicator
53r510
/ Lateral 11Y602
SERVICE ADJUSTMENT PROCEDURES
TIRE INFLATION PRESSURE CHECKN2ZFOACCheck the inflation pressure of the tires. If it is not within the
standard value, make the necessary adjustment.
TIRE WEAR CHECKN2zFsABMeasure the tread depth of tires.Limit:
1.6 mm (.06 in,)If the remaining tread depth is less than the limit, replace the
tire.
NOTEWhen the tread depth of tires is reduced to 1.6 mm
(.06 in.) or
less, wear indicators will appear.
WHEEL RUNOUT CHECKNZ2FCA5Jack up the vehicle so that the wheels are clear of the floor.
While slowly turning the wheel, measure wheel
runout with a
dial indicator.Limit:
Radial2.0 mm (.08 in.)
Lateral2.0 mm (.08 in.)If wheel
runout exceeds the limit, replace the wheel.

WHEELS AND TIRES - Wheel and Tire22-5
WHEEL AND TIRE
- REMOVAL AND INSTALLATIONSteel typeAluminium type
120-140 Nm87-101 ft.lbs.
1 lA0267
Removal steps
1. Wheel cover 2. Center cover
I)+ 3. Hub nuts4. Center cap
5. Spring
6. Ornament
7. Balance weight
8. Tire
9. WheelNUGA-
120-140 Nm87-101 ftlbs.liA0334
o-140 Nm87-101 ft.lbs.
/llA0336
7
NOTE(1) Reverse the removal procedures to reinstall.(2) l 4 : Refer to “Service Points of Installation”
llAO2661 lAO265
SERVICE POINT OF INSTALLATIONNUGDABa
2. INSTALLATION OF HUB NUTS
On the high speed tire (205/55R16 88V) vehicle, the left andright tires are respectively specified. Attach the tires as
follows :Observe the wheel in the
P direction as illustrated, and the
direction characters will be found.
Attach the
(a Cl ROTATION LEFT SIDE) tire on the left
wheel, and the (ROTATION RIGHT SIDE
DD) tire on the
right wheel.

22-6WHEELS AND TIRES - Wheel and Tire
INSTRUCTIONS FOR ALUMINUM TYPE
WHEELSUzzGfM
1. Aluminum is vulnerable to alkalies. If a vehicle
washing detergent has been used, or salt from
sea water or road chemicals has adhered, washthe vehicle as soon as possible. After washing
the vehicle, apply body or wheel wax to the
aluminum type wheels to prevent corrosion.
2. When cleaning the vehicle with steam, do not
direct steam onto the aluminum type wheels.
When tightening nuts for aluminum type
wheels, particularly observe the following:
(1) Clean the hub surface of aluminum type
wheels.(2) After finger-tightening wheel nuts, tighten
them to specifications.
(3) Do not use an impact wrench or push the
wrench by foot to tighten the wheel nuts.
(4) Do not apply oil to the threaded portions.
INSTRUCTIONS FOR TIRE CHAINS AND
SNOW TIRESNZZGGAA
1.Use tire chains only on front wheels. Do not usetire chains on rear wheels.
2. When using snow tires, use them on all four
wheels for maneuverability and safety.
INSTRUCTIONS FOR COMPACT SPARE
TIRE;c.1. The compact spare tire is designed to. save
space in the luggage compartment, and its
L’lighter weight makes it easier to use if a fiat tire
occurs.
2.The following instructions for the compact sparetire should be observed.
(1) Check the inflation pressure after installing
the spare, and adjust to the specified pres-
sure.(2) Avoid driving through automatic car washes
and over obstacles that could possibly dam-
age the vehicle’s undercarriage. Because
the tire is smaller than the original tire, car
ground clearance is slightly reduced.
(3) The compact spare tire should not be used
on any other wheels, nor should standard
tires, snow tires, wheel covers or trim rings
be used with the compact spare wheel. If
such use is attempted, damage to these
items or other vehicle components may
occur.

23-lBODY
CONTENTSN23Ak-
AERO PARTS..........................................74
CENTRAL DOOR LOCKING SYSTEM...........70
DOOR ASSEMBLY....................................63
DOOR GLASS AND REGULATOR................66
DOORHANDLEANDLATCH.....................69
DOOR MIRROR........................................72
DOOR MOULDING AND
DRIP LINE WEATHERSTRIP........................72
....DOOR RUNCHANNEL...............................71
DOOR TRIM AND WATERPROOF FILM........65
ELECTRIC REMOTE CONTROLLED
MIRROR SWITCH.....................................73
FENDER..................................................51
FLOOR CONSOLE....................................84
FRONT BUMPER......................................39
FRONT SEAT..........................................90
FUEL TANKFILLERDOOR.........................38
GARNISHES............................................47
HEADLINING...........................................89
HOOD....................................................34
INSTRUMENT PANEL................................79
LIFTGATE...............................................36
LIFTGATE WINDOWGLASS......................62
LOOSE PANEL.........................................53
MOULDING.............................................48
POWER WINDOW....................................67
QUARTERWINDOWGLASS......................61
REAR BUMPER........................................43
REAR SEAT............................................93
SEAT BELT.............................................94
SERVICE ADJUSTMENT PROCEDURES........31
Door Adjustment....................................32
Door Glass Adjustment............................32Door Inside Handle Play Check..................
32
Door Outside Handle Play Check................32
Floor PanInspection...............................
33Fuel Filler Door Adjustment.......................
31
Hood Adjustment...................................31
Liftgate Adjustment.................................31
Water Test...........................................33
SPECIAL TOOLS......................................5
SPECIFICATIONS.....................................2
General Specifications..............................
2
Lubricants.............................................5
Sealants and Adhesives...........................5
Service Specifications..............................3
Torque Specifications..............................3
SUNROOF...............................................77TRIMS
....................................................85
TROUBLESHOOTING................................6WINDOW
GLASS.....................................54
WINDSHIELD...........................................58

23-2
SPECIFICATIONS
GENERAL SPECIFICATIONS
BODY - Specifications
N23CA--
Items
Hood
We
Door
Construction
Regulator system
Locking system
Liftgate
We
Slass installation method
Windshield glass
Quarter window glass
Liftgate window glass
Zlass thicknessmm (in.)
Windshield glass
Liftgate window glass
Door glass
Quarter window glass
‘ower window motor
Type
Revolutions under no loadwm
Revolutions under load
wmAt 1
Nm t.72 ft.lbs.1At 2
Nm (1.45 ft.lbs.1Bound current A
Direction of rotation
‘ower window main switch
Type
Rated load currentA
Lock switch
Power window switch
‘ower window sub switch
TvwRated load current A
‘ower window relay
Maximum contact currentA
Rated coil currentA
Voltage drop between terminalsV(At 12 V and the rated load current)
Specifications
Rear hinged, front opening type
Front-hinged, sash construction
Wire type
Pin-fork type
Inner-hinged, with gas damper
Adhesive type
Adhesive type
Adhesive type5.3
i.21)3.5
t.1413.5
t.1413.5
t.141
Permanent magnet type (Built-in circuit breaker)
75 or more65-95
50-80
34 or less
Clockwise and counter-clockwise
Automatic reset type
10
10
Automatic reset type
10
20
Max. 0.2
0.2 or less

BODY - Specifications23-3
Items
Door lock control unitEffective voltage
V
Current consumption (when not in operation)
Door lock power relay
Range of voltage used
V
Rated load current (at 13.5 VIA
Rated coil currentA
Voltage drop between terminalsV
Door lock actuator
Bound current (at 12 VIA
Operating voltage rangeV
l Tripping time (at 12 V)second
Remote control mirror
Remote control mirror motorBound current
mA
Operating voltage range
V
Door mirror control switchRated load
mA
4utomatic seat belt motor
TypeRated voltage
V
No-load speedwmNo-load current A
mASpecifications
lo-16
3 or less8-16
10
0.2 or less
0.2 or less2.5-4.5
9-15
5-30
500 or less
9.5-l 5
50
Ferrite magnet motor
12
140
4
NOTEl : Tripping time is the time consumed until current reaches 0.5 A after power connection.
SERVICE SPECIFICATIONSN23CB--
ItemsSpecifications
Standard valueDoor
inside handle playmm (in.)2.5-8.5 (.09-,331
Door outside handle playmm (in.)2.5-6.5 (.09-.25)
TORQUE SPECIFICATIONS
ItemsNmft.lbs.
Hoodhingetohood9-14
7-10
Hoodhingetobody(bolt)17-2612-19
Hoodhingetobody(nut)9-147-10
Hoodlatchtobody7-115-8

23-4BODY - SDecifications
Items
Nmft.lbs.
Liftgate hinge to liftgate9-147-10
Liftgate hinge to bodyI I-168-12
Liftgate latch to body7-l I
5-8
Liftgate striker to liftgate9-147-10
Front bumper absorber mounting nuts35-5525-40
Front bumper absorber mounting bolts17-26
12-19
Rear bumper absorber mounting nuts35-5525-39
Rear bumper absorber mounting bolts17-2612-19
Fender mounting bolts4-63-4
Splash shield mounting screws2.0-2.21.4-1.6
Splash shield mounting bolts4-63-4
Battery tray to body9-147-10
Hood lock support to body4-63-4
Deck crossmember stay to deck crossmember4-63-4
Door hinge to door17-2612-19
Door hinge to body17-2612-19
Door striker mounting screws9-147-10
%ont door window regulator to door window glass2.0-4.0I .5-3.0
Door latch assembly mounting screws5-74-5
Steering shaft mounting bolt8-126-9
‘rant seat slider rail mounting bolt35-5525-40
Yont seat mounting bolt35-5525-40
‘rant seat mounting nut24-3617-26
‘rant seat slider bracket mounting bolt35-5525-40
‘rant seat frame mounting bolt (inner)10-157-l 1
‘rant seat frame mounting bolt (outer)35-5525-40
‘rant seat adjuster mounting bolt9-147-10
lear seatback mounting bolt17-2612-19
jear seat striker mounting bolt4-63-4
4utomatic seat belt motor mounting bolt4-63-4
jutomatic seat belt guide rail mounting bolt (A), (B)4-63-4
iutomatic seat belt guide rail mounting bolt (Cl17-2612-19
Automatic seat belt guide ring attaching bolt17-2612-19
detractor assembly (for shoulder belt) mounting bolt (Front), Vehicles9-147-10
detractor assembly (for shoulder belt) mounting bolt (Rear)for U.S. 35-5525-40
detractor (for lap belt) mounting bolt (8 x 20 mm bolt)9-147-10
letractor (for lap belt) mounting bolt (7116 in. x 25 mm bolt)35-5525-40
;uide ring bracket mounting bolt9-147-10
automatic seat belt buckle mounting bolt35-5525-40
Jide bar mounting bolt
I35-55
25-40
ront seat belt sash guide mounting boltVehicles35-5525-40
ront seat belt retractor bracket mounting bolt for Canada35-5525-40
Zover plate mounting bolt9-147-10
‘ear inner seat belt bracket mounting bolt35-5525-40
‘ear seat belt anchor plate attaching bolt35-5525-40
ear seat belt retractor bracket mounting bolt (Front)4-63-4
ear seat belt retractor bracket mounting bolt (Rear)35-5525-40

BODY - Specifications/Special Tools23-5
LUBRICANTSNZXD-
.^
IItemsSpecified lubricantIQuantityI
IThe sliding portions of the following parts:III
Hood latch, hood lock release handle,
hood hinge, liftgate latch, liftgate lock
release handle, liftgate hinge, fuel filler
door, fuel filler door lock release handle,
door check strap, door hinge, doorwindow regulator, door outside handle,
door latch, door inside handle
SEALANTS AND ADHESIVES
MOPAR Multipurpose Grease
Part No.2932524 or equivalent
As required
ItemsSpecified sealant
Side air dam
3M ATD Part No.6383 or equivalent
Fender to body panel
MOPAR Silicone Rubber Sealer Part No.4026070 or equivalent
Fender to splash shield
MOPAR Silicone Rubber Sealer Part No. 4026070 or Auto Glass Adhesive and Sealer
Quarter window glass to bodyh-t No.2298825 Or equivalent
Windshield glass and liftgate3M Super Fast Urethan Part No.8609 or equivalent,
window glass to body3M Super Fast Urethan Primer Part No.8608 or equivalent
Door inner panel waterproofMOPAR Rope Caulk Sealer
3/l 6 x 80” roll Part No.4026044 or equivalent
film fitting portion
SPECIAL TOOLS
ToolNumber
MB990834
Name
Door adjusting
wrench
Use
Adjustment of door fit
MB990449Window moulding
removerRemoval of window moulding

BODY - Troubleshooting
TROUBLESHOOTINGN23EFd
HOOD, LIFTGATE, GLASS AND DOORS
SymptomProbable causeRemedy
Hood/Improper closureStriker and latch not properly alignedAdjust the alignmentLiftgateDifficult locking and
unlocking
Uneven body
clearance
Uneven height
Incorrectly installed hood or liftgate
Incorrect hood bumper heightAdjust the installation of
hood, deck lid or liftgate
Adjust the hood bumper,deck lid bumper or liftgate
bumper height
i/\/indow Water leak throughDefective sealFill sealantJlasswindshield
Defective body flangeCorrect
Water leak throughIncorrect window glass installationAdjust position
door window glass
Gap at upper window glassAdjust position
Water leak through
Defective sealFill sealantliftgate window
Defective body flangeCorrect
IoorsDoor windowIncorrect window glass installationAdjust position
malfunction
Damaged or faulty regulatorCorrect or replace
Water leak throughCracked or faulty weatherstrip
Replace
door edge
Water leak fromDrain hole cloggedRemove foreign objects
door center
Inadequate waterproof film contact or damageCorrect or replace
Door hard to openIncorrect latch or striker adjustment
Adjust
Door does notIncorrect door installationAdjust position
open or close
completelyDefective door check strapCorrect or replace
Door check strap and hinge required greaseApply grease
Uneven gapIncorrect door installationAdjust position
between body
Wind noise aroundWeatherstrip not holding firmly
Adjust fit of door
doorImproperly installed weatherstrip or setting ofRepair or replace
weatherstrip
Improperly closed door
Improperly fit door
Improper clearance between door glass and
door weatherstrip holder
Deformed doorAdjust
Adjust
Adjust
Repair or replace