battery MITSUBISHI ECLIPSE 1991 Owner's Guide
Page 499 of 1216
FUEL SYSTEM - Service Adjustment Procedures 4.8L Engine>14-45(4) Install the special tool, which was set in place in step
(3),
between the delivery pipe and the high pressure fuel hose.(5) Connect the
0 terminal of the batten/.
(6) Apply battery voltage to the fuel pump check terminal and
activate the fuel pump; then, with fuel pressure thus
applied, check to be sure that there is no fuel leakage fromthe pressure gauge or the special tool connection part.
(7) Start the engine and run at curb idle speed.
(8) Disconnect the vacuum hose form the pressure regulator
and clog the vacuum hose end. Measure the fuel pressure.Standard value:
330-350 kPa (47-50 psi) at curb idle
(9) Measure the fuel pressure when the vacuum hose is
connected to the pressure regulator:
Standard value: Approx. 270
kPa (38 psi) at curb idle
(10)Race the engine repeatedly in two or three series. Then
check that the fuel pressure does not fall when the engine
is running at idle.
(11)Check to be sure that there is fuel pressure in the return
hose also (by gently pressing the fuel return hose with a
finger while repeatedly racing the engine).
NOTEThere will be no fuel pressure in the return hose when the
volume of fuel flow is not sufficient.
(12)lf the results of the measurements made in steps (8) and
(9) above are not within the standard value, use the table
below to determine the probable cause, and then make the
necessan/ repair.
Page 500 of 1216
14-46FUEL SYSTEM - Service Adjustment Procedures <1.8L Engine>
Condition
Fuel pressure too low
Fuel pressure too highProbable causea. Clogged fuel filter
b. Fuel leaking toward return port due to
Remedy
a. Replace fuel filter.
improper seating of valve in fuel pressure
b. Replace fuel pressure regulator.
regulatorc. Low delivery pressure of fuel pump
c. Replace fuel pump.
a. Stuck valve in fuel pressurea. Replace fuel pressure regulator.
regulator
b. Clogged or bent fuel return hose or pipeb. Repair or replace hose or pipe.
‘.
Fuel pressure witha. Clogged or broken vacuum hose or nipple
a. Repair or replace the vacuum hose or
vacuum hose connectednipple.
not different from fuel
pressure with vacuum
b. Stuck valve in fuel pressure regulator orb. Replace fuel pressure regulator.
hose not connecteddefective valve seating
(13)Stop the engine and check for change in fuel pressure
gauge indication, which should not drop.
If the gauge indication drops, observe the rate of drop and
determine and remove the causes according to the
following table.
ConditionProbable causeRemedy
Fuel pressure dropsLeakage from injectorReplace injector.
slowly after engine is
stopped.
rqFuel pressure drops im-Check valve in fuel pump does not closeReplace fuel pump.
mediately after engine is
stooped.
(14)Reduce the fuel pressure in the fuel line.
(16)Disconnect the high pressure fuel hose and remove the
fuel pressure gauge from the delivery pipe.
Caution
Cover the hose connection with shop tdwel to prevent
splash of fuel that could be caused by residual pressure
in the fuel pipe line.
(16)Mount a new O-ring in the groove at the end of the high
pressure fuel hose.
(17)Connect the high pressure fuel hose to the delivery pipe,
and tighten the screws to the specified torque.
(18)Check for fuel leaks.
@ Apply battery voltage to the fuel pump check terminal
to operate the fuel pump.
@ With fuel pressure acting, check the fuel line for leaks.
-
Page 504 of 1216
14-50FUEL SYSTEM - Service Adjustment Procedures <2.0L Engine>THROllLE
POSITION SENSOR ADJUSTME!-T’“.
(1) Slacken the accelerator cable enough.
6FU13%(2) Connect a digital voltmeter between terminal 19 (throttle
position sensor output voltage) of the engine control unit
and terminal 24 (ground).
(3) Set the ignition switch at ON (do not start the engine) and
check that the output voltage from the throttle position
sensor is as specified.
Standard value:
0.48-0.52 V(4) If it is out of specification adjust by loosening the throttle
position sensor mounting screws and rotating the throttle
position sensor. After adjustment, tighten the screws
firmly.
NOTE1. Clockwise rotation of the throttle position sensor
increases the output voltage.
2.For information concerning the removal and installationof the throttle body, refer to
P.14-89.(5) Set the ignition switch at OFF.
(6) Adjust the free play of the accelerator cable.
(7) Remove the voltmeter.
(8) Disconnect the negative battery cable, and reconnect it
more than
10 seconds later. (By doing so, the memory
storing the diagnosis data during the idle speed control
adjustment is cleared.)
Page 505 of 1216
FUEL SYSTEM - Service Adjustment Procedures <2.0L Engine>14-51THROTTLE BODY (THROTTLE VALVE AREA)
CLEANINGNl4FtU
(1) Warm up the engine, then stop it.
(2) Remove the air intake hose from the throttle body.
(3) Plug the bypass passage inlet of the throttle body.
CautionDo not allow cleaning solvent to enter the bypass
passage.(4) Spray cleaning solvent into the valve through the throttle
body intake port and leave it for about 5 minutes.
(5) Start the engine, race it several times and idle it for about 1minute. If the idling speed becomes unstable (or if the
engine stalls), slightly open the throttle valve to keep the
engine running.
(6) If the throttle valve deposits are not removed, repeat steps
(4) and (5).
(7) Unplug the bypass passage inlet.
(8) Attach the air intake hose.
(9) Disconnect the battery terminal for 10 seconds or more,
and then reconnect it.
(lO)Adjust the basic idle speed. (Refer to P.14-48.)
RELEASE OF RESIDUAL PRESSURE FROM HIGH
PRESSURE FUEL HOSE
N14FGAFRefer to
P.14-44.FUEL PUMP OPERATION CHECK
N14FDAG(1) Set the ignition switch at OFF.
(2) Check that when the battery voltage is directly applied to
the fuel pump check terminal, the operating sound of the
pump can be heard.
NOTESince the high pressure fuel pump is installed in the fuel
tank, its operating sound cannot be readily heard. Remove
the fuel tank cap and listen to the operating sound through
the filler port.
I(3) Hold the high pressure fuel hose between your fingers and
check that the fuel pressure can be felt.
Page 507 of 1216
FUEL SYSTEM - Service Adjustment Procedures <2.0L Enaine>14-53
MD998709
MD998742
I
FU01571-(4) Connect a fuel pressure gauge to the special tool (hose
adapter).Use a suitable O-ring or gasket between the fuel-pressure
gauge and the special tool so as to seal in order to preventfuel leakage at this time.
(5) Install the special tool, which was set in place in step
(4),
between the delivery pipe and the high-pressure fuel hose.(6) Connect the
0 terminal of the battery.
(7) Apply battery voltage to the fuel pump check terminal and
activate the fuel pump; then, with fuel pressure thus
applied, check to be sure that there is no fuel leakage fromthe pressure gauge or the special tool connection part.
(8) Start the engine and run at curb idle speed.
(9) Disconnect the vacuum hose from the pressure regulator
and clog the vacuum hose end. Measure the fuel pressure.Standard value:
<Non
Turbo>330-350 kPa (47-50 psi) at curb idle
<Turbo-M/T>
250-270 kPa (36-38 psi) at curb idle
<Turbo-A/T>
290-320 kPa (41-46 psi) at curb idle
(10)Measure the fuel pressure when the vacuum hose is
connected to the pressure regulator:
Standard value:
<Non Turbo> Approx. 270
kPa (38 psi) at curb idle
<Turbo-M/T> Approx.
190 kPa (27 psi) at curb idle
<Turbo-A/T> Approx. 230
kPa (33 psi) at curb idle
Page 509 of 1216
FUEL SYSTEM - Service Adjustment Procedures <2.0L Engine>14-55
(18)Connect the high-pressure fuel hose,,to the delivery pipe
and tighten the screws to the specified torque.
(19)Check for fuel leaks.
@I Apply battery voltage to the fuel pump check terminal
to operate the fuel pump.
@ With fuel pressure acting, check the fuel line for leaks.
A
E2li:>
/ )
Engine speed (rpm)lFU4l6EGR VALVE CONTROL VACUUM CHECK
NlQFVBBlCheck Condition
Engine coolant temperature:
85-95°C (185-205°F)
(1) Disconnect the vacuum hose from the throttle body EGR
vacuum nipple and connect a hand vacuum pump to the
nipple.(2) Start the engine and check to see that, after raising the
engine speed by racing the engine, vacuum raises pro-
portionately with the rise in engine speed.
NOTEIf there is a problem with the change in vacuum, it is
possible that the throttle body port may be clogged and
require cleaning.PURGE PORT VACUUM CHECK
Check Condition
N14FVBClEngine coolant temperature:
85-95°C (185-205°F)
(1) Disconnect the vacuum hose from the throttle body purge
hose nipple and connect a hand vacuum pump to the
nipple.
Engine speed (rpm)3FU262(2) Start the engine and check to see that, after raising the
engine speed by racing the engine, vacuum remains fairly
constant.
NOTE
If there is no vacuum created, it is possible that the throttlebody port may be clogged and require cleaning.
Page 513 of 1216
FUEL SYSTEM - MPI System inspection <1.8L Engine>14-59
--..When it is noticed that an irregularity has continued for a
specified time or longer from when the irregular signal is
initially monitored. Passing a certain number, the engine
control unit judges that an irregularity has occurred, memorizesthe malfunction code, and outputs the signal to the
self-diagnosis output terminal.
There are 14 diagnosis items, and the diagnosis results can beread out with a voltmeter.
Moreover, since memorization of the malfunction codes is
backed up directly by the battery, the diagnosis results are
memorized even if the ignition key is turned off. The malfunc-
tion codes will, however, be erased when the battery terminal
or the engine control unit connector is disconnected.
Caution
If the sensor connector is disconnected with the ignition
switch turned on, the malfunction code is memorized. In
this case, disconnect the battery terminal’
(-) for 10seconds or more, and the diagnosis memory will be
erased.The 14 diagnosis items are provided as follows, and if plural
items are activated, they are all indicated sequentially from thesmallest code number.
perature sensor
CautionFor the malfunction code of the ignition timing adjustment
signal, the light for the ignition timing adjustment terminal
lights up when short-circuited to ground.
Consequently, it is output when the ignition timing
adjustment is grounded when adjusting ignition timing,
but in this case there is not abnormality.
CHECK PROCEDURE (SELF-DIAGNOSIS)N14PCAElPrecautions for Operation
(1) When battery voltage is low, no detection of failure is
possible. Be sure to check the battery for voltage and otherconditions before starting the test.
(2) Diagnosis item is erased if the battery or the engine controlunit connector is disconnected. Do not disconnect the
battery before the diagnosis result is completely read.
(3) After check and correction are over, disconnect ground
cable for
10 seconds or more from negative terminal of
battery and connect it again to make sure that failure code
is erased.
Page 514 of 1216
14-60FUEL SYSTEM - MPI Svstem lnwection <1.8L Engine>
7 MPI
diagnosis
LGround
DIAGNOSIS CHART (FAULT TREE)output
preference
orderDiagnosis item
1Engrne control
unit
2 2Oxygen sensor Oxygen sensor
3 3Air flow sensor Air flow sensor
4 4Intake air Intake airtemperature sensor temperature sensor
5 5Throttle position Throttle positionsensor sensor
6 6Motor position Motor positionsensor sensor
INSPECTION PROCEDURE - USING VOLTMETERN14PCAGl
(1) Connect an analogue voltmeter to the self-diagnosis con-,z
nectar.
‘~(2) Turn ignition switch to ON, and indication of engine control
unit memory contents will immediately start. If the system
is in normal condition, pointer of voltmeter indicates normalpattern. If any abnormality is in memory, the pointer of
voltmeter will deflect, indicating abnormal item as de-
scribed in “Diagnosis Chart”.
After recording the abnormal item, check and repair each
part according to the check items in “Diagnosis Chart”.
(3) If the defective parts have been repaired, disconnect the
negative terminal of battery cable for
10 seconds or more
and connect it again to make sure that the abnormal code
has been erased.
N14PRACDiagnosis code
Output signal pattern
:1
12A0104
12A0104
12A0104
12A0104
:JJlJJ--
12A0104
LII
12A0104
No.
-
11Retained
12Retained
14
15MemoryCheck item (Remedy)
-(ll#ace engine control
l Harness and connectorl Fuel, pressurel Injectors
(Replace if defective)
l Intake air leaks0 Oxygen sensor
l Harness and connector
(If harness and connector
are normal, replace airflow sensor assembly.)
Page 520 of 1216
14-66FUEL SYSTEM -MPI System Inspection 4.8L Engine>
6FU1253
-1 Batterv
I6FUO751
03AOO50
03AOO57(3) Connect
6V DC between terminal @ and terminal @ of the
idle speed control servo connector, and check to be sure
that the idle speed control servo operates.
CautionApply only a 6V DC or lower voltage. Application of
higher voltage could cause locking of the servo gears.
(4)
If not, replace idle speed control servo as an assembly.
CONTROL RELAY
INSPECTION
NWWAE(1) Remove the control relay.
(2) Inspect the continuity between the control relay terminals.
Inspection terminalsContinuity
l---$+-l Yes (approx. 9552)
B-0
@-@
~~~
Yes (approx. 35Q)
Yes in 1 direction only(3) Use jumper wires and connect control relay terminal
@ to
the battery
@ terminal and terminal @ to the battery @
terminal.Caution
Be very careful when connecting the jumper wires
because the relay will be damaged if a mistake is made
with the contact terminals.
(4) With the battery
0 terminal jumper wire connected and
disconnected, check the continuity between control relay
terminals @-@I.
Continuity between terminals 0-B(5) Use jumper wires to connect control relay terminal
@I to
the battery
@ terminal and terminal @ to the battery 0
terminal.(6) With the battery
0 terminal jumper wire connected and
disconnected, check the continuity between control relay
terminals @-@I.
Continuity between terminals 0-a
1(7) Replace the control relay if faulty.
Page 527 of 1216
FUEL SYSTEM - MPI System Inspection <2.0L DOHC Engine>
SELF-DIAGNOSIS14-73
N14PAAEThe engine control unit monitors the input/output signals
(some signals at all times and the others under specified
conditions) of the engine control unit.
When it is noticed that an irregularity has continued for a
specified time or longer from when the irregular signal is
initially monitored. Passing a certain number, the engine
control unit judges that an irregularity has occurred, memorizesthe malfunction code, and outputs the signal to the
self-diagnosis output terminal.
There are 14 diagnosis items, and the diagnosis results can beread out with a voltmeter.
Moreover, since memorization of the malfunction codes is
backed up directly by the battery, the diagnosis results are
memorized even if the ignition key is turned off. The malfunc-
tion codes will, however, be erased when the battery terminal
or the engine control unit connector is disconnected.
CautionIf the sensor connector is disconnected with the ignition
switch turned on, the malfunction code is memorized. In
this case, disconnect the battery terminal
(-) for 10seconds or more, and the diagnosis memory will be
erased.The 14 diagnosis items are provided as follows, and if plural
items are activated, they are all indicated sequentially from thesmallest code number.
arometnc pressure sensor
CHECK PROCEDURE (SELF-DIAGNOSIS)Precautions for OperationN14PCAE2(1) When battery voltage is low, no detection of failure is
possible. Be sure to check the battery for voltage and otherconditions before starting the test.
(2) Diagnosis item is erased if the battery or the engine controlunit connector is disconnected. Do not disconnect the
battery before the diagnosis result is completely read.
(3) After check and correction are over, disconnect ground
cable for 10 seconds or more from negative terminal of
battery and connect it again to make sure that failure code
is erased.