boot MITSUBISHI ECLIPSE 1991 Workshop Manual
Page 681 of 1216
STEERING - Power Steering Gear Box4 $143
13130549
13Ro581
Pipe
13RO218
31. REMOVAL OF BALL BEARINGUse a brass bar to remove the ball bearing from the gear
housing.
-)-’9,I :
>.,I:32.REMOVAL
OF NEEDLE ROLLER BEARING
Use the special tool to remove the needle roller bearing fromthe rack housing.
Caution
Do not open special tool excessively to
prevent damaging
housing interior.33.REMOVAL OF OIL SEAL/34. BACK-UP WASHER
Use a piece of pipe or similar tool to remove the back-up
washer and oil seal from the gear housing.
CautionBe careful not to damage the inner surface of the rack
cylinder of the gear housing.INSPECTION
RACK
NlSPOIO0 Check the rack tooth surfaces for damage or wear.0 Check the oil seal contact surfaces for uneven wear
0 Check the rack for bends.
PlNlON AND VALVE ASSEMBLY0 Check the pinion gear tooth surfaces for damage or wear.0 Check for worn or defective seal ring.
BEARING0 Check for roughness or abnormal noise during bearing
operation.0 Check the bearing for play.0 Check the needle roller bearings for roller slip-off.
OTHERSl Check the cylinder inner surface of the rack housing for
damage.i. ,..l Cheek the boots for damage, cracking or deterioration.
l Check the rack support for uneven wear or dents.0 Check the rack bushing for uneven wear or damage.
Page 710 of 1216
21-16MANUAL TRANSAXLE <FWD> - Transaxle Control
INSPECTIONN21JcAD
ICBA0160 1Incorrect
5I,I
-ri
IIIncorrect
1,-I I,,1 :
Sele’ctcableFlange side
yof the resin LbushingLever
&OSAOl72l Check the select
cable for funct,ion and for damage.
l Check the shift cable for function and for damage.
l Check the boot for damage.
l Check each bushing for wear or abrasion, sticking,
impeded action, and damage.
l Check the spring for deteriorated strength.
SERVICE POINTS OF INSTALLATION
NZlJDAK17. INSTALLATION OF SELECT CABLE
(1) Move the transaxle shift lever to the neutral position.
NOTEThe select lever will be set to the neutral position when
the transaxle shift lever is moved to the neutral
position.(2) Move lever
(6) to the neutral position.
(3) Adjust, by using the adjuster, so that the end of the
select cable is positioned as shown in the illustration
relative to lever
(B).
k,I.,,(4) The flange side of the resin bushing at the select cable
end should be at the lever
(B) end surface.
A.
Page 760 of 1216
21-66MANUAL TRANSAXLE <FWD> - Clutch Housing Assembly
CLUTCH HOUSING ASSEMBLYNZlMPAL
DISASSEMBLY AND REASSEMBLY
2=
-,_
1
L--15-22 Nm
11-15 ftlbs.
20-27 Nm15-19 ft.lbs.
Disassembly steps
1.Bolt2. Select lever assembly
3. Select lever shoe
4. Interlock place bolt
5.Gasket+e l *6. Lock pinj\l * l *7. Spring pin
8. Neutral return spring
9.Stopper body10.Control finger11.Interlock plate
12. Neutral return spring assembly
13.Control shaft14. Control shaft boot
l 415.Oil seal
2100019
l * 16. Needle bearing
l a 17. Needle bearing;EJ. Fil;tch housing
20: Return spring
21. Stopper plate
22. Spring pin
NOTE(1) Reverse the disassembl procedures to reassemble.(2)~~ : Refer to “Service ornts of Disassembly”.6.(3)l + : Refer to “Service Points of Reassembly”.(4) q : Non-reusable parts
Page 815 of 1216
MANUAL TRANSAXLE <AWD> - Clutch Housing Assembly21-121
CLUTCH HOUSING ASSEMBLY
-- DISASSEMBLY AND REASSEMBLY
NZlMPAH
-20-27 Nm
15-
19 ft.lbs.
15-22 Nm15 ft.lbs.18'
Disassembly steps
I, Bolt
2. Select lever assembly
3. Select lever shoe4. Interlock plate bolt
5.Gasket+* WC 6. Lock pinl * l *7. Spring pin
8. Neutral return spring
9.Stopper body10.Control finger11,Interlock plate
12. Neutral return spring assembly
13.Control shaft14. Control shaft boot
2210128
l * 15. Oil seal*I) l * 16. Needle bearing
a* l + 17. Needle bearing18. Clutch housing
19. Pin
20. Return spring21. Stopper plate
22. Spring pin
NOTE(1)Reverse the disassembly procedures to reassemble.(2)l +: Refer to “Service Points of Disassembly”.(3)l C: Refer to “Service Points of Reassembly”.(4) a: Non-reusable parts.
Page 1128 of 1216
23-84BODY - Floor Console
FLOOR CONSOLEN23lJBAP
REMOVAL AND INSTALLATIONGk2 /---I
Removal stew1 Plug
2. Side cover
(A)3. Side cover (B)4. Cover
(6)5. Manual transaxle shift lever knob
6. Cup holder7. Carpet8. fCor;e~tion for floor console wiring
9. POWER
(PWR)/ECONOMY (EC01changeover switch connector <A/T>
11'ld19102e1)10. Guide ring <Vehicles for U.S.>
11. Shoulder belt <Vehicles for U.S. >12. Floor console assembly
NOTEReverse the removal procedures to reinstall.
DISASSEMBLY AND REASSEMBLY16
19AO414
Disassembly steps
1. Hinge
2. Stoooers3. Lid ‘inneF4. Lock lever
5. Lock lever spring
6. Accessory box lid
7. Floor console garnish assembly
8. Floor console wiring harness
9. Coin box
10. POWER (PWR)/ECONOMY (ECO)changeover switch < AIT >11. Coin holder < M/T>12. Shift lever boot <M/T>13. Panel <A/T>14. Ashtray
15. Ashtray spring
16. Cigarette lighter
17. Plug18. Side cover (C)19. Console cover <Vehicles for Canada
>20. Floor console
NOTEReverse the disassembly procedures to reassemble.