sensor MITSUBISHI LANCER EVOLUTION 2007 Service Repair Manual

MPI -Throttle Body13A-143
THROTTLE BODY
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
DUnder Cover Removal and Installation
(Refer to GROUP 51 - Front Bumper.)
DEngine Coolant Draining and Supplying
(Refer to GROUP 14 - On-vehicle Service.)
DStrut Tower Bar Removal and Installation
(Refer to GROUP 42.)DAir Hose E, Air By-pass Hose, Air Pipe C Removal
and Installation (Refer to GROUP 15 - Intercooler.)
DAccelerator Cable Adjustment (Refer to GROUP 17
- On-vehicle Service.) <Post-installation>
2
19¶3 N·m5.0¶1.0 N·m
1
34
5 6
7
5
Removal steps
1. Accelerator cable connection
2. Throttle position sensor connector
3. Idle speed control servo connector
4. Vacuum hose connection5. Water hose connection
6. Throttle body
"AA7. Throttle body gasket
INSTALLATION SERVICE POINT
"AATHROTTLE BODY GASKET INSTALLATION
Place the gasket so that the projecting part is positioned
as shown in the illustration, and then install it between the
intake manifold and the throttle body.
Up
Towards front of vehicle

MPI -Throttle Body13A-144
DISASSEMBLY AND REASSEMBLY
2.0±0.5 N•m
5
4
16
3
2
Removal steps
"AA1. Throttle position sensor
2. Idle speed control servo
3. O-ring4. Fixed SAS
5. O-ring
6. Throttle body
INSTALLATION SERVICE POINT
"AATHROTTLE POSITION SENSOR INSTALLATION
1. Set the throttle position sensor on the throttle body as
shown in illustration (1).
2. Turn and set the throttle position sensor to the position
shown in illustration (2), connect a circuit tester across
terminal No. 2 (Throttle position sensor output) and
terminal No. 4 (earth), and measure the output voltage.
Tighten the throttle position sensor with a screw at the
position where the output voltage is at the standard value.
Standard value: 0.535 - 0.735 V
(1) (2)

MPI -Throttle Body13A-145
3. After installing the Throttle position sensor, check that
the output voltage is at the standard value. If deviated
from the standard value, loosen the screw, readjust to
the standard position, and then fix. Repeat this step until
the output voltage is at the standard value.
4. Connect a circuit tester across terminal No. 1 (Throttle
position sensor power) and terminal No. 2 (Throttle
position sensor output). Check that the resistance
changes smoothly when the throttle valve is slowly moved
to the fully opened position.Throttle position
sensor output
Throttle position
sensor powerEarth
Open

FUEL SUPPLY - Fuel Tank13B-4
<Fuel tank assembly>
12
10
6 21
1
2
4
7 8
915 18
23 20
13 314
22
24 1119
5
16 175
2.5±0.5 N·m
2.5±0.5 N·m
26±4 N·m
22±4 N·m
Removal steps <Fuel tank assembly>
1. Filler neck pipe, Filler neck vapour
pipe connection
2. Vapour pipe connection
3. Main pipe connection
4. Return pipe connection
DParking brake cable clamp (LH)
connection (Refer to GROUP 36.)
DRear wheel speed sensor (RH)
connection
(Refer to GROUP 35 - Wheel speed
sensor.)
DRear wheel speed sensor harness
connector connection
(Refer to GROUP 35 - Wheel speed
sensor.)
AA"5. Harness connector connection
AA"6. Fuel tank assembly
7. Fuel tank protector"AA8. Suction hose
"AA9. High-pressure fuel hose
10. Fuel tank pipe assembly
"AA11. High-pressure fuel hose
"BA12. Fuel tank return hose
13. Return hose
14. Fuel tank vapour hose
15. Check valve
16. Vapour hose
17. Pipe and gauge assembly
18. Plate
19. Fuel pump and gauge assembly
20. Parking
21. Fuel cut off valve assembly
22. Parking
23. Filler neck hose
24. Filler neck vapour hose

ENGINE COOLING -Special Tools/Troubleshooting14-3
SPECIAL TOOLS
ToolNumberNameUse
A
B
C
DMB991223
A: MB991219
B: MB991220
C: MB991221
D: MB991222Harness set
A: Test harness
B: LED harness
C: LED harness
adapter
D: ProbeDMeasurement of terminal voltage
DInspection of radiator fan controller
A: Connector pin contact pressure
inspection
B: Power circuit inspection
C: Power circuit inspection
D: Commercial tester connection
MB991658Test harnessInspection of radiator fan controller
APS
MB991791Throttle cotrollerInspection of radiator fan controller
[Use the accelerator pedal position sensor
disconnected from harness.]
TROUBLESHOOTING
INSPECTION CHART FOR TROUBLE SYMPTOMS
Trouble symptomsInspection procedure
No.Reference page
Radiator fan does not operate.114-3
Radiator fan does not change speed or stop.214-5
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
Inspection Procedure 1
Radiator fan does not operate.
Probable cause
Failure may occur on the power supply of the radiator fan controller and the
earth circuit.
Failure may also occur on the radiator fan controller and engine-ECU.DMalfunction of fusible link
DMalfunction of radiator fan relay
DMalfunction of radiator fan controller
DMalfunction of radiator fan motor
DMalfunction of engine-ECU
DMalfunction of harness, connector

ENGINE COOLING -On-vehicle Service14-8
RADIATOR FAN RELAY CONTINUITY CHECK
Battery voltageTerminal No.
1234
When current is not
supplied
When current is
supplied
RADIATOR FAN CONTROLLER CHECK
<Vehicles without A/C>
1. Remove the center under cover.
(Refer to GROUP 51 - Front Bumper.)
2. Insert the special tool at the back of the radiator fan
motor connector.
3. Connect the special tool to the circuit tester.
4. Disconnect the engine coolant temperature sensor
connector.
Air cleaner
Radiator fan
controller
MB991222
Circuit tester
Connector
rear view
Water outlet
fitting
Engine coolant
temperature
sensor

ENGINE COOLING -On-vehicle Service14-9
5. Connect the special tool (MB991658) to the harness side
of the engine coolant temperature sensor connector.
6. Connect the special tool [MB991791(APS)] to the special
tool (MB991658).
7. Start the engine and let it run at idle.
NOTE
Since the resistance value of the special tool (APS)
indicates a low engine coolant temperature, engine speed
increases.
8. When the lever of the special tool (APS) is turned to
the end, check that the engine speed decreases and
the radiator fan motor rotates.
9. When the lever of the special tool (APS) is turned to
the reverse direction, check that the voltage between
terminals of the radiator fan motor connector gradually
decreases from the battery voltage to 0 V.
10. If inoperable, replace the radiator fan controller.
(Refer to P.14-15.)
11. Install the center under cover.
(Refer to GROUP 51 - Front Bumper.)
12. Connect the engine coolant temperature sensor
connector.
<Vehicles with A/C>
1. Remove the center under cover.
(Refer to GROUP 51 - Front Bumper.)
2. Insert the special tool at the back of the radiator fan
motor connector.
3. Connect the special tool to the circuit tester.
4. Start the engine and run it at idle.
5. Turn the A/C switch to the ON position and hold the
engine coolant temperature at 80_C or lower.
6. When the voltage between the terminals of the radiator
fan motor connector, the following values of (1) - (3)
can be detected at random.
(1) 0 V
(2) 8.22.6 V
(3) Battery voltage2.6 V
7. If inoperable, replace the radiator fan controller.
(Refer to P.14-15.)
8. Install the center under cover.
(Refer to GROUP 51 - Front Bumper.)
Engine coolant
temperature sensor
connector
(harness side)
MB991791(APS)
MB991658
MB991658Lever
MB991791(APS)
Radiator fan
controller
MB991222
Circuit tester
Connector
rear view

ENGINE COOLING -Water Hose and Water Pipe14-14
WATER HOSE AND WATER PIPE
REMOVAL AND INSTALLATION
Pre-remobal and Post-installation Operation
DEngine Coolant Draining and Supplying (Refer to P.14-6.)
DAir Cleaner Assembly Removal and Installation (Refer to GROUP 15 - Air Cleaner.)
DAir Bypass Valve Assembly, Air Bypass Hose, Air Hose E and Air Pipe C, Air Hose D Removal and
Installation (Refer to GROUP 15 - Intercooler.)
DSecondary Air Control Valve Bracket Removal and Installation
(Refer to GROUP 15 - Secondary Air Supply System.)
DBattery, Battery Tray Removal and Installation
3 4
5 6
7 8
9
1012
10±1 N·m
42±7 N·m 13±2 N·m
11
1
2
23±4 N·m
18
1716 1514
13
19
10±1 N·m
42±7 N·m
10±1 N·m
Removal steps
AA""CA1. Radiator upper hose connection
AA""CA2. Radiator lower hose connection
3. Engine coolant temperature gauge
unit connector
4. Engine coolant temperature sensor
connector
5. Water hose
6. Water outlet fitting and thermostat
case assembly
7. Thermostat case gasket
"AA8. O-ring
9. Detonation sensor connection
10. Water hose11. Water hose
12. Heater hose connection
13. Water hose
"BA14. Water inlet pipe
"AA15. O-ring
16. Turbocharger water
feed pipe
17. Gasket
DTurbocharger assembly
(Refer to GROUP 15.)
18. Turbocharger water
return pipe
19. Gasket

INTAKE AND EXHAUST -Service Specifications/Special Tool/On-vehicle Service15-3
SERVICE SPECIFICATIONS
ItemStandard valueLimit
Turbocharger supercharging pressure (waste gate solenoid
valve not operating) kPa59 - 84-
Initial activation pressure of waste gate actuator (at the stroke
of approximately 1 mm) kPaApproximately 100-
Waste gate solenoid valve coil resistance (at 20_C)Ω29 - 35-
Initial activation pressure of air bypass valve kPaApproximately 53-
Secondary air control solenoid valve coil resistance
(at 20_C)Ω29 - 35-
Manifold distortion of the installation surface mm0.15 or less0.20
SPECIAL TOOL
ToolNumberNameUse
MD998770Oxygen sensor wrenchRemoval and installation of oxygen sensor
ON-VEHICLE SERVICE
TURBOCHARGER SUPERCHARGING
PRESSURE CHECK
Caution
Two persons should be in the vehicle when the test is
conducted; the person in the passenger seat should read
the indications shown by the pressure meter.
1. Disconnect the hose (black) from the turbocharger waste
gate solenoid valve, and connect the pressure gauge
to the hose. Plug the nipple of the solenoid valve from
which the hose (black) has been disconnected.
2. Drive at full-throttle acceleration in second gear and then
measure the supercharging pressure when the engine
speed in about 3,000 r/min.
Standard value: 59 – 84 kPa
3. If the supercharging pressure deviates from the standard
value, check the following items for possible cause.
DMalfunction of the waste gate actuator
DLeakage of supercharging pressure
DMalfunction of the turbocharger
Throttle bodyWaste gate
solenoid valve
Plug

INTAKE AND EXHAUST -Air Cleaner15-8
AIR CLEANER
REMOVAL AND INSTALLATION
Caution
Parts marked by * are made of recycled-paper mixed plastic material, so observe the following
precautions.
1. Avoid any shock or load to these parts when removing and installing them.
2. Engage the case hinges securely when assembling these parts.
NOTE
Parts marked by * are made of recycled-paper mixed plastic material, so can be disposed of by incineration.
1
6
*
37
28
5 4
9.0±1.0 N·m 6.0±1.0 N·m
9.0±1.0 N·m
9.0±1.0 N·m 4.0±1.0 N·m
4.0±1.0 N·m
9.0±1.0 N·m
2
9
1011
9.0±1.0 N·m
Removal steps
DBattery
1. Air duct
2. Vacuum hose
DAir pipe E, Air by-pass valve assembly,
Air by-pass hose (Refer to P.15-9.)
3. Air intake hose
4. Air flow sensor assembly5. Gasket
6. Air cleaner assembly
7. Air cleaner cover
8. Air cleaner element
9. Air cleaner body
10. Waste gate solenoid valve
11. Air cleaner bracket