NISSAN ALMERA TINO 2001 Service Repair Manual

SMT941D
InstallationNLMT0090S021. Put transaxle under the engine compartment.
2. Set chain block on transaxle and hang.
3. Lift up transaxle case so as not to hit against the side frame
and suspension member.
4. Assemble transaxle to engine.
+Tighten LH mount, rear side mount and center member bolts.
Refer to EM-49,“Removal and Installation”.
+Tighten clutch operating cylinder bolts. Refer to CL-15,“Instal-
lation”.
+Tighten starter motor bolts. Refer to SC-19,“Removal and
Installation”.
+Install drive shafts. Refer to AX-11,“Installation”.
+Tighten all transaxle bolts and any part removed.
SMT932D
MODEL YD ENGINENLMT0090S0201
Bolt No. Tightening torque N·m (kg-m, ft-lb)“!”mm (in)
140 - 49 (4.0 - 5.0, 29 - 36) 70 (2.76)
230.4 - 36.3 (3.1 - 3.7, 23 - 26) 60 (2.36)
330.4 - 36.3 (3.1 - 3.7, 23 - 26) 55 (2.17)
REMOVAL AND INSTALLATIONRS5F50A
Installation
MT-22

NLMT0038
ComponentsNLMT0038S01
NMT133
1. Control lever knob
2. Boot
3. Control lever socket
4. Control lever
5. Bearing seat spring
6. Seat
7. Bush
8. O-ring9. Hand lever socket
10. Plate bolt
11. Transaxle hole cover
12. Mass damper
13. Holder bracket
14. Return spring rubber
15. Return spring
16. Control rod17. Bush
18. Collar
19. Bush
20. Collar
21. Support rod
22. Plate
23. Support rod bracket
TRANSAXLE GEAR CONTROL
Components
MT-23

NLMT0054
Case ComponentsNLMT0054S02
SMT942D
1. Clutch housing
2. Dust seal
3. Oil pocket
4. Check plug
5. Input shaft oil seal
6. Oil channel
7. Mainshaft front bearing
8. Bearing retainer
9. Bush
10. Reverse idler gear front thrust
washer
11. Reverse idler gear
12. Reverse idler gear bearing
13. Reverse idler gear rear thrust
washer14. O-ring
15. Reverse idler gear shaft
16. Snap ring
17. Reverse switch
18. Filler plug
19. Side cover gasket
20. Side cover
21. Welch plug
22. Mainshaft bearing snap ring
23. Mainshaft rear bearing adjusting
shim
24. O-ring
25. Rear cover26. Differential oil seal
27. Drain plug
28. PNP switch
29. Transmission case
30. Oil gutter
31. Welch plug
32. Magnet
33. Boot
34. Striking rod oil seal
35. Welch plug
36. Differential oil seal
37. O-ring
38. Speedometer pinion
OVERHAULRS5F70A
Case Components
MT-24

Gear Components=NLMT0054S03
SMT641DA
1. Reverse idler gear front thrust
washer
2. Reverse idler gear
3. Reverse idler gear bearing
4. Reverse idle gear rear thrust
washer
5. O-ring
6. Reverse idler gear shaft
7. Snap ring
8. Input shaft front bearing
9. Input shaft
10. 3rd gear needle bearing
11. 3rd input gear
12. 3rd gear baulk ring
13. Coupling sleeve
14. Spread spring
15. Shifting insert
16. 3rd & 4th synchronizer hub
17. Spread spring
18. 4th gear C-ring
19. 4th gear needle bearing
20. 4th gear baulk ring
21. 4th input gear
22. 5th gear front C-ring
23. 5th input gear24. 5th gear rear C-ring
25. C-ring holder
26. Input shaft rear bearing
27. Oil channel
28. Input shaft rear bearing adjusting
shim
29. Mainshaft front bearing
30. Mainshaft
31. 1st gear needle bearing
32. 1st main gear
33. 1st inner baulk ring
34. 1st synchronizer cone
35. 1st outer baulk ring
36. 1st & 2nd synchronizer hub
37. Coupling sleeve
38. Insert spring
39. 2nd gear bush
40. 2nd gear needle bearing
41. 2nd gear outer baulk ring
42. 2nd gear synchronizer cone
43. 2nd inner baulk ring
44. 2nd main gear
45. 3rd main gear
46. Spacer47. Mainshaft adjusting shim
48. 4th main gear
49. 5th gear bush
50. 5th gear needle bearing
51. 5th main gear
52. 5th gear baulk ring
53. Spread spring
54. Shifting insert
55. 5th & reverse synchronizer hub
56. Spread spring
57. Coupling sleeve
58. Reverse gear bush
59. Reverse gear needle bearing
60. Reverse gear baulk ring
61. Reverse main gear
62. Sub-gear
63. Sub-gear washer
64. Snap ring
65. Mainshaft thrust washer
66. Mainshaft rear bearing
67. Mainshaft C-ring
68. C-ring holder
69. Snap ring
OVERHAULRS5F70A
Gear Components
MT-25

Shift Control Components=NLMT0054S04
SMT642DB
1. Clutch housing
2. 3rd & 4th bracket
3. 3rd & 4th shift fork
4. Retaining pin
5. Check ball
6. Check pin
7. Check spring
8. Check plug
9. Stopper ring
10. 3rd & 4th fork rod
11. Selector shaft pin
12. Selector
13. 5th & reverse bracket
14. Reverse switch bracket
15. Retaining pin
16. 5th & reverse shift fork17. Interlock plunger
18. Check ball
19. Interlock pin
20. Stopper ring
21. 5th & reverse fork rod
22. Striking lever
23. Retaining pin
24. 1st & 2nd bracket
25. 1st & 2nd shift fork
26. Check ball
27. 1st & 2nd fork rod
28. Transaxle case
29. Check ball
30. Check spring
31. Check plug32. Select check leaf spring
33. Return spring
34. Steel ball
35. Reverse gate
36. Return bearing
37. Selector arm
38. Bush
39. Welch plug
40. Selector shaft
41. Striking yoke
42. Retaining pin
43. Striking rod
44. Dust boot
45. Striking rod oil seal
46. Welch plug
OVERHAULRS5F70A
Shift Control Components
MT-26

Final Drive Components=NLMT0054S05
YMT001
1. Differential side bearing adjusting
shim
2. Differential side bearing outer race
3. Differential side bearing
4. Final gear
5. Differential case6. Speedometer drive gear
7. Speedometer stopper
8. Differential side bearing
9. Differential side bearing outer race
10. Pinion mate thrust washer11. Pinion mate gear
12. Side gear thrust washer
13. Side gear
14. Pinion mate shaft
15. Lock pin
OVERHAULRS5F70A
Final Drive Components
MT-27

NLMT0055
SMT648D
Transaxle CaseNLMT0055S011. Remove reverse switch, PNP switch, drain plug, and filler plug
from transaxle case.
SMT644D
2. Remove snap rings from reverse idler shaft.
3. Remove side cover and rear cover from case.
4. Remove O-ring and mainshaft bearing adjusting shim.
SMT645D
5. Remove reverse idler gear shaft.
a. Attach bolt (M6) to thread of reverse idler gear shaft end.
b. Pull out the attached bolt, and remove reverse idler gear shaft
from case.
6. Remove reverse idler gear, thrust washer (front, rear), and
bearing from case.
SMT646D
7. Remove snap ring of mainshaft bearing from case.
SMT647D
8. Remove check plugs, springs, and check balls from case.
DISASSEMBLYRS5F70A
Transaxle Case
MT-28

SMT649D
9. Remove mounting bolts.
10. Remove input shaft rear bearing adjusting shim from transaxle
case.
SMT650D
11. Remove oil gutter from case.
SMT651DB
12. Remove differential side bearing outer race and adjusting shim
from case.
SMT653DB
13. Remove differential oil seal from case.
SMT839DB
14. Remove welch plugs from case.
DISASSEMBLYRS5F70A
Transaxle Case (Cont’d)
MT-29

SMT654D
Clutch HousingNLMT0055S021. Remove transaxle case from clutch housing.
2. Remove magnet from housing.
3. Remove check plugs, check springs, check pins, and check
balls from housing.
SMT656DC
4. Remove 3rd & 4th bracket retaining pin.
SMT655D
5. Remove 3rd & 4th shift fork stopper ring.
6. Remove 3rd & 4th fork rod.
7. Remove 3rd & 4th shift fork and bracket.
SMT658D
8. Remove interlock plunger and check ball.
9. Remove 5th & reverse bracket stopper ring.
SMT657DC
10. Remove retaining pin from 5th & reverse shift fork and reverse
switch bracket.
11. Remove 5th & reverse fork rod.
12. Remove interlock pin from 5th & reverse fork rod.
13. Remove reverse switch bracket and 5th & reverse bracket.
DISASSEMBLYRS5F70A
Clutch Housing
MT-30

SMT659DC
14. Remove check ball from housing.
15. Remove retaining pin for 1st & 2nd shift fork and bracket.
16. Remove 1st & 2nd fork rod.
17. Remove 5th & reverse and 1st & 2nd shift forks, and 1st & 2nd
bracket.
SMT660D
18. Remove both input shaft and mainshaft assemblies from hous-
ing.
SMT661D
19. Remove final drive assembly from housing.
20. Remove oil pocket from housing.
SMT662D
21. Remove mainshaft bearing retainer from housing.
22. Cut off oil channel using a cutter as shown in the figure.
SMT663DB
23. Remove mainshaft front bearing from housing.
DISASSEMBLYRS5F70A
Clutch Housing (Cont’d)
MT-31