NISSAN ALMERA TINO 2001 Service Repair Manual

NLMT0034
Cross-sectional View—RS5F70ANLMT0034S03
SMT924D
DESCRIPTION
Cross-sectional View—RS5F70A
MT-12

Cross-sectional View—RS5F50ANLMT0034S04
SMT196DA
DESCRIPTION
Cross-sectional View—RS5F50A
MT-13

SMT837DA
DOUBLE-CONE SYNCHRONIZERNLMT0034S0403—RS5F70A and RS5F50A—
Double-cone synchronizer is adopted for 1st and 2nd gears to
reduce operating force of the shift lever.
DESCRIPTION
Cross-sectional View—RS5F50A (Cont’d)
MT-14

SMT563AA
Replacing Oil SealNLMT0035DIFFERENTIAL OIL SEALNLMT0035S011. Drain gear oil from transaxle.
2. Remove drive shafts. Refer to AX-11, “Removal”.
3. Remove differential oil seal.
SMT564AB
4. Install differential oil seal.
+Apply multi-purpose grease to seal lip of oil seal before
installing.
5. Install drive shafts. Refer to AX-11, “Installation”.
SMT926DA
SMT927D
+Install differential oil seal so that dimension“A”and“B”
are within specifications.
Unit: mm (in)
Item Model A B
DimensionRS5F70A
0.5 (0.020) to 0.5 (0.020)
RS5F50A
SMT143DC
STRIKING ROD OIL SEALNLMT0035S021. Remove transaxle control rod from yoke.
2. Remove retaining pin of yoke.
+Be careful not to damage boot.
ON-VEHICLE SERVICE
Replacing Oil Seal
MT-15

SMT566A
3. Remove striking rod oil seal.
SMT570A
4. Install striking rod oil seal.
+Apply multi-purpose grease to seal lip of oil seal before
installing.
SMT876D
+Drive it in as far as it will go.
SMT715BD
Position Switch CheckNLMT0036BACK-UP LAMP SWITCHNLMT0036S01—RS5F70A—NLMT0036S0101+Check continuity.
Gear position Continuity
Reverse Yes
Except reverse No
PNP SWITCHNLMT0036S02—RS5F70A—NLMT0036S0201+Check continuity.
Gear position Continuity
Neutral Yes
Except neutral No
ON-VEHICLE SERVICE
Replacing Oil Seal (Cont’d)
MT-16

SMT939D
BACK-UP LAMP SWITCH AND PNP SWITCHNLMT0036S03—RS5F50A—NLMT0036S0301+Check continuity.
Gear position Continuity
Reverse 1 - 3
Neutral 2 - 4
Except reverse and neutral No
ON-VEHICLE SERVICE
Position Switch Check (Cont’d)
MT-17

NLMT0008
SMT928D
RemovalNLMT0008S01CAUTION:
Remove the crankshaft position sensor (POS) from transaxle
assembly before separating transaxle from engine.
Be careful not to damage sensor edge.
1. Remove battery and its bracket.
2. Remove air cleaner box with mass air flow sensor.
SMT130DB
3. Remove clutch operating cylinder from transaxle.
4. Remove clutch hose clamp.
5. Disconnect speedometer pinion, back-up lamp, PNP switch
(F70A) harness connectors and ground harness.
6. Remove starter motor from transaxle.
7. Remove crankshaft position sensor (POS) from transaxle front
side.
8. Remove shift control rod and support rod bracket from tran-
saxle.
9. Drain gear oil from transaxle.
10. Draw out drive shafts from transaxle. Refer to AX-11,
“Removal”.
11. Support engine of transaxle by placing a jack under oil pan.
CAUTION:
Do not place jack under oil pan drain plug.
12. Remove bolts securing center member.
SMT133D
13. Remove LH mount and rear side mounting bolts. Refer to
EM-49,“Removal and Installation”.
14. Remove bolts securing gusset and transaxle.
REMOVAL AND INSTALLATIONRS5F70A
Removal
MT-18

SMT652C
15. Lower transaxle while supporting it with a jack.
InstallationNLMT0008S02+Tighten LH mount, rear side mount and center member bolts.
Refer to EM-49,“Removal and Installation”.
+Tighten clutch operating cylinder bolts. Refer to CL-15,“Instal-
lation”.
+Tighten starter motor bolts. Refer to SC-19,“Removal and
Installation”.
+Install drive shafts. Refer to AX-11,“Installation”.
+Tighten all transaxle bolts and any part removed.
SMT931D
MODEL QG18DE ENGINENLMT0008S0202
Bolt No. Tightening torque N·m (kg-m, ft-lb)“!”mm (in)
131 - 40 (3.1 - 4.1, 23 - 29) 70 (2.76)
231 - 40 (3.1 - 4.1, 23 - 29) 80 (3.15)
316 - 21 (1.6 - 2.2, 12 - 15) 25 (0.98)
431 - 40 (3.1 - 4.1, 23 - 29) 30 (1.18)
A31 - 40 (3.1 - 4.1, 23 - 29) 20 (0.79)
B31 - 40 (3.1 - 4.1, 23 - 29) 20 (0.79)
C15 - 20 (1.5 - 2.1, 11 - 15) 17.5 (0.69)
REMOVAL AND INSTALLATIONRS5F70A
Removal (Cont’d)
MT-19

NLMT0090
SMT928D
RemovalNLMT0090S01CAUTION:
Remove the crankshaft position sensor (POS) from transaxle
assembly before separating transaxle from engine.
Be careful not to damage sensor edge.
1. Remove battery and its bracket.
2. Remove fuse box from battery bracket.
3. Remove air cleaner box with mass air flow sensor.
4. Remove air breather hose and vacuum pump hose.
5. Remove fuel filter bracket bolts.
SMT650CB
6. Remove terminal and connector from starter motor.
7. Remove starter motor from transaxle.
8. Remove clutch hose clamp.
9. Remove clutch operating cylinder from transaxle.
10. Disconnect speedometer pinion, PNP switch harness connec-
tors and ground harness.
11. Remove crankshaft position sensor (POS) from transaxle front
side.
12. Remove front exhaust tube.
SMT929D
13. Remove shift control rod and support rod bracket from tran-
saxle.
14. Drain gear oil from transaxle.
15. Draw out drive shafts from transaxle. Refer to AX-11,
“Removal”.
16. Support engine and transaxle by placing a jack under the tran-
saxle.
17. Remove bolts securing center member.
SMT950D
18. Take out engine mounting bracket and transaxle installation
bolts. Refer to EM-49,“Removal and Installation”.
19. Remove bolts securing transaxle under side.
20. Temporarily tighten center member.
21. Lower the lift.
REMOVAL AND INSTALLATIONRS5F50A
Removal
MT-20

SMT940D
SMT951D
22. Pick up EGI harness clamp and install engine slinger. Next, set
chain block.
23. Jack up the air compressor engine bracket.
24. Remove engine front mounting.
25. Remove LH side mounting. Refer to EM-49,“Removal and
Installation”.
SMT952D
26. Jack up until engine oil filter bracket bolts are just about to
touch the side frame.
SMT941D
27. Remove bolts securing transaxle.
28. While the transaxle is suspended, withdraw the transaxle case
from the engine without hitting suspension member.
+Open the front of the transaxle when the clutch cover
appears. Then, lower the transaxle pulling it toward the
right front.
+The spacer between the engine and transaxle should be
left at the engine side.
29. Remove spacer.
REMOVAL AND INSTALLATIONRS5F50A
Removal (Cont’d)
MT-21